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IAS Leutzgen – Fertigung

Industrial and plant service: concrete and metal refurbishment, plant maintenance, metalworking and new production of turned parts

IAS Leutzgen Logo

IAS Industrie- & AnlagenService Helmut Leutzgen

Fischbachstraße 33, 66125 Dudweiler · GermanyNew on Amplifa

2007Founded
Dudweiler (Saarbrücken)Location
Sole proprietorshipLegal form

About IAS Industrie- & AnlagenService

IAS Industrie- & AnlagenService has been active in Dudweiler (Saarbrücken) since 2007 and specialises in concrete and metal refurbishment, structural waterproofing, injection grouting and crack repair, the installation of cable and pipe penetrations as well as manhole and network refurbishment. In its own metalworking shop and locksmith workshop, the company produces custom metal and welded constructions as well as single-part and series production of turned, cut and milled parts according to drawing or sketch. Further services include maintenance and servicing of machinery fleets and plant facilities, new construction, conversion and dismantling of industrial plants, sandblasting, machine and hall cleaning as well as demolition work. For steelworks, foundries, power plants and heat treatment facilities, the company also supplies refractory products such as mortars, adhesives, shaped bricks and insulation products as well as accessories such as ball bearings, shafts and threaded rods. As a recognised specialist company under § 19 WHG (Federal Water Act), the company also carries out the refurbishment of sewer systems and wastewater treatment plants. Customers include STAEG New Energies, AVA and Stadtwerke Saarbrücken. Since 2018, equipment and tools are also rented out.

Site
Dudweiler
Processes
Turning (turned parts, single-part and series production), Milling (milled parts), Cutting (cut parts), New production according to drawing or sketch, Metalworking and locksmith workshop (metal and welded constructions), Metal refurbishment (derusting, priming, corrosion protection coating), Sandblasting / blasting work with various blasting media, Structural waterproofing (coating with microcrystalline structure, dry packing)
Materials
Metal, Steel, Concrete, Cement mortar, Epoxy resin, Polyurethane resin, mineral mortar, Concrete / Reinforced concrete
Certificates
Recognised specialist company under § 19 WHG
Founded
2007
Industries
Steelworks, Foundries, Power plants, Heat treatment facilities, Sewer and wastewater treatment plants, Energy supply
  1. 01

    Damage analysis or design alignment

  2. 02

    Substrate preparation (blasting, chiselling, cleaning)

  3. 03

    Machining or metalworking in own production facility

  4. 04

    Refurbishment, waterproofing or coating

  5. 05

    Installation, maintenance and disposal

Materials and Processes

St

Steel

Material for metal refurbishment, metalworking and welded constructions including corrosion protection.

Beton

Concrete / Reinforced concrete

Base material for concrete and reinforced concrete refurbishment as well as structural waterproofing.

ZM

Cement mortar

Substrate for waterproofing coatings with microcrystalline structure.

EP

Epoxy resin

Used for impregnating and force-locked injection grouting of cracks in concrete and masonry.

PU

Polyurethane resin

For injection grouting providing permanently flexible crack filling.

MM

mineral mortar

Recoating of damaged surfaces in sewer systems and wastewater treatment plants.

FF

Refractory products

Mortars, adhesives, shaped bricks and insulation products for steelworks, foundries and power plants.

Locations

Standort Dudweiler

Dudweiler

DE

Headquarters, operation, metalworking and locksmith workshop

Lot size
Single-unit production to small series
Materials
Steel, metal

Services and Components

New production according to drawing or sketch
New production according to drawing or sketchMetalworking · Mechanical and plant engineering
Pipe coupling (metal refurbishment)
Pipe coupling (metal refurbishment)Corrosion protection · Plant engineering
Cable and pipe penetration
Cable and pipe penetrationWaterproofing · Energy and utility engineering
Refractory shaped bricks
Refractory shaped bricksRefractory · Steelworks and foundries
Concrete refurbishment, ceiling
Concrete refurbishment, ceilingConcrete repair · Industrial plants

Inside the production

Metal refurbishment
Metal refurbishment
Structural waterproofing, wall before refurbishment
Structural waterproofing, wall before refurbishment
Structural waterproofing, wall after refurbishment
Structural waterproofing, wall after refurbishment
Concrete refurbishment, ceiling before refurbishment
Concrete refurbishment, ceiling before refurbishment
Concrete refurbishment, ceiling after refurbishment
Concrete refurbishment, ceiling after refurbishment
Injection grouting and crack repair, ceiling before refurbishment
Injection grouting and crack repair, ceiling before refurbishment
Injection grouting and crack repair, ceiling after refurbishment
Injection grouting and crack repair, ceiling after refurbishment
Conversion and repair of operating equipment
Conversion and repair of operating equipment
Service and maintenance team in action
Service and maintenance team in action
Injection grouting / crack repair
Injection grouting / crack repair
Refurbishment of a mould-infested wall
Refurbishment of a mould-infested wall

Industries

SteelworksFoundriesPower plantsHeat treatment facilitiesSewer and wastewater treatment plantsEnergy supplySewer/wastewater treatment plantsEnergy suppliers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Turning (turned parts, single-part and series production)Machining––––Metal
Milling (milled parts)Machining––––Metal
Cutting (cut parts)Machining––––Metal
New production according to drawing or sketchEngineering––––Metal
Metalworking and locksmith workshop (metal and welded constructions)Joining––––Metal
Metal refurbishment (derusting, priming, corrosion protection coating)Surface––––Metal, Steel
Sandblasting / blasting work with various blasting mediaSurface––––Metal, Concrete
Structural waterproofing (coating with microcrystalline structure, dry packing)Surface––––Concrete, Cement mortar
Concrete and reinforced concrete refurbishment (chiselling, brushing, blasting, reprofiling withAssembly––––Concrete, Reinforced concrete, polymer-modified cementitious systems
Injection grouting and crack repair (impregnation with epoxy resin or cement slurry, injectionAssembly––––Concrete, Masonry, Epoxy resin, Polyurethane resin, Cement slurry
Refurbishment of sewer systems and wastewater treatment plants (recoating with mineral mortar,Assembly––––mineral mortar, Concrete
Maintenance and servicing of machinery fleet and plant facilitiesAssembly–––––
Industrial plants new construction, conversion and dismantling (installation, disassembly andAssembly–––––
Installation of cable and pipe penetrations (building entries, annular space seals)Assembly–––––
Supply of refractory products (mortars, adhesives, shaped bricks, insulation products)Engineering––––Refractory mortar, Shaped bricks, Insulation products
Accessories for machinery and plants, also single-unit production and small series (ball bearings,Machining–––Single-unit production – Small seriesMetal
Conversion, repair and replacement/new production of operating equipment (transport racks,Assembly––––Metal
Mould remediation / refurbishment of mould-infested surfacesSurface–––––

Additional services

Maintenance and servicing of machinery fleets and plant facilitiesIndustrial plants: new construction, conversion and dismantlingSteel and metal refurbishment (corrosion protection, sandblasting, coating)Concrete refurbishmentInjection grouting and crack repairStructural waterproofingRefurbishment of sewer systems and wastewater treatment plantsCable and pipe penetrationsManhole and network refurbishmentMetalworking and locksmith workshopNew production according to drawing or sketchTurned, cut and milled partsMould remediation / refurbishment of mould-infested surfacesMachine and hall cleaningInstallation, disassembly and reassembly of plantsDemolition work and disposalSupply of refractory products (mortars, adhesives, shaped bricks, insulation products)Product range: ball bearings, turned parts, shafts, threaded rods, accessoriesEquipment and tool rental (since 2018)

Reference customers

STAEG New EnergiesAVAStadtwerke Saarbrücken

Quality Standard

Following a thorough technical analysis on site, customised concepts are implemented by trained staff. As a recognised specialist company under § 19 WHG (Federal Water Act), the company guarantees environmentally sound and technically durable execution of the work.

EvidenceDudweiler
Recognised specialist company under § 19 WHG

History

  1. 2007

    Foundation or start of business with specialisation in concrete and metal refurbishment, structural waterproofing, injection grouting and crack repair, cable and pipe penetrations as well as manhole and network refurbishment.

  2. 2018

    Establishment of the equipment and tool rental business area.

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