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IBE – Fertigung

Planning and completion of production plants as well as turn-key basalt technology for mineral wool.

IBE Logo

IBE Projects GmbH

Austria (Headquarters)New on Amplifa

GmbHLegal form
25.000 tCapacity of basalt induction melting unit (Jizzax)
0,8–7,2 t/hThroughput of rotor cascade centrifuge

About IBE Projects

IBE Projects GmbH is a plant and engineering service provider specialised in process technology and mechanical engineering. The company offers consulting, pre-studies such as raw material analyses, planning, engineering, monitoring of implementation and commissioning, experiments and testing as well as obtaining operating permits including IPPC permits. In the field of industrial greenfield solutions, IBE delivers complete turn-key basalt technology clusters to institutional investors and under EU decarbonisation mandates. The IBE production technology comprises the melting of basalt in induction melting plants, fibre formation by means of a rotor centrifuge and the production of mineral wool products from basalt raw material. A current development project is the horizontal rotor cascade centrifuge for fibre production with a throughput of 0.8–7.2 t/h. In addition, IBE leads the international AMF-CIRCULAR consortium for recycling hazardous artificial mineral fibres.

Site
Austria (Headquarters)
Processes
Planning and completion of production lines, plant components and complete plants, Consulting services, Pre-investment studies (e.g. analysis of raw materials), Engineering, Construction supervision and commissioning, Experiments and tests, Obtaining operating permits for production plants incl. IPPC permits, Industrial greenfield solutions / turn-key basalt technology clusters
Materials
Basalt, Artificial Mineral Fibers (AMF)
Certificates
Experiments and tests, ISO 9001
Industries
Process technology, Mechanical engineering, Mineral wool/insulation material production, Recycling
  1. 01

    Consulting

  2. 02

    Pre-studies (e.g. raw material analysis)

  3. 03

    Planning & engineering

  4. 04

    Obtaining operating permits

  5. 05

    Monitoring of implementation

  6. 06

    Commissioning

  7. 07

    Experiments and testing

  8. 08

    Turn-key delivery

Materials & Processes

Basalt

Basalt

Raw material for the IBE process for producing mineral wool products, melted in induction melting plants.

AMF

Artificial Mineral Fibers (AMF)

Recycling material in the AMF-CIRCULAR project for sustainable, contaminant-free circular economy in Europe.

Locations

Headquarters (Austria)

AT

Headquarters, engineering and consulting

Jizzax (Uzbekistan)

UZ

Plant site: induction melting plant for basalt

Lot size
25.000 t melting
Materials
Basalt
  • Induction melting unit 25.000 t

Services & Plant Components

Turn-key basalt technology cluster
Turn-key basalt technology clusterPlant engineering · Process technology

Inside the production

IBE Projects GmbH
IBE Projects GmbH
ÖGVS Award for Austria's Best Companies 2024
ÖGVS Award for Austria's Best Companies 2024

Industries

Process technologyMechanical engineeringMineral wool/insulation material productionRecycling

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Planning and completion of production lines, plant components and complete plantsEngineering–––––
Consulting servicesEngineering–––––
Pre-investment studies (e.g. analysis of raw materials)Engineering––––Basalt
EngineeringEngineering–––––
Construction supervision and commissioningEngineering–––––
Experiments and testsTesting–––––
Obtaining operating permits for production plants incl. IPPC permitsEngineering–––––
Industrial greenfield solutions / turn-key basalt technology clustersEngineering––––Basalt
Production of mineral wool products from basalt raw material (IBE process)Forming––––Basalt
Melting of basalt (induction melting plant, 25.000 t)Casting––––Basalt
Fiberizing by means of rotor centrifuge/spinnerForming––––Basalt
Recycling of hazardous artificial mineral fibres (AMF) – AMF-CIRCULAR projectEngineering––––Artificial Mineral Fibers (AMF)

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Horizontal rotor cascade centrifuge (spinner)IBE Projects GmbH–Throughput 0.8–7.2 t/h2026–
Induction melting plant (25.000 t)–1–2022Jizzax, Uzbekistan

Additional services

ConsultingPre-studies (e.g. raw material analysis)PlanningEngineeringMonitoring of implementation and commissioningExperiments and testingOperating permits incl. IPPC permitsTurn-key delivery of basalt technologies

Quality & Testing

IBE conducts experiments and tests as part of pre-studies and projects; no further documented certificates are available.

EvidenceHeadquarters (Austria)
Experiments and tests
ISO 9001

History

  1. 2022

    Commissioning of the 25.000-t induction melting unit for basalt at the Jizzax plant (Uzbekistan) on 10.01.2022; installation and commissioning of the rest of the production line are ongoing.

  2. 2026

    Presentation of the horizontal rotor cascade centrifuge (spinner) with a throughput of 0.8–7.2 t/h for stable, precisely controlled fibre formation.

  3. 2026

    IBE Projects GmbH takes over the leadership of the international AMF-CIRCULAR consortium for recycling artificial mineral fibres ahead of the European RIVCircular funding call.

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