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IBS PPG – Fertigung

Plants, Components and Services for Optimizing Paper, Board, Pulp and Tissue Machines

IBS PPG Logo

IBS Austria GmbH (IBS Paper Performance Group)

8833 Teufenbach-Katsch · 8720 Knittelfeld · 9241 Wernberg · 8811 Scheifling (AT) · 9491 Ruggell (LI) · Chesapeake, VA (US) · Keltakangas (FI) · Elizabethtown, Ontario (CA) · Tangerang (ID) · TaicangNew on Amplifa

1967Founded
+800Employees
24Locations worldwide
125 Mio. € (2019)Annual revenue
>60Countries served

About IBS Paper Performance Group

The IBS Paper Performance Group, headquartered at IBS Austria GmbH in Teufenbach-Katsch (Styria, Austria), develops and manufactures products, plants and system solutions for board, pulp, tissue and paper machines. The portfolio includes dewatering technology with dewatering elements made of ceramic and plastic, vacuum control systems, sheet transfer systems, steam showers, cleaning and doctoring systems, blade dosing systems and technical wear parts such as ruby nozzles and doctor blades. The 100% subsidiary PGA Anlagenbau delivers turnkey starch and dispersing plants including tanks, piping, valves and steel construction. In addition, the group offers engineering, audits, rebuilds and performance upgrades (more than 200 rebuild projects per year), manufacturing and machining services in steel, plastic and technical ceramics, a 3D scanning service, as well as worldwide product and installation services. The company employs more than 800 staff at 24 locations and supplies customers in more than 60 countries.

Site
Teufenbach-Katsch, Austria
Processes
Plant construction: Complete plants and rebuild solutions for preparation of broke starch (starch, Plant construction: Plants for preparation of surface starch including rebuilds from batch to, Dispersing plants (PGA dispersing technology, PGM dispersing system, powder dosing,, Coating kitchens / film presses (FilmPress SYNERGY ONE), Ceramic dewatering elements for paper machines, Plastic dewatering elements for paper machines, Rebuilds & performance upgrades of paper, board, pulp and tissue machines (more than 200, 3D scanning service
Materials
Ceramic, Plastic, Ruby, Steel, Starch, Technical Ceramics
Certificates
Audit for dewatering elements (PMAC), 3D scanning service
Founded
1967
Employees
+800
Industries
Paper industry, Board industry, Pulp industry, Tissue industry, Board, Pulp
  1. 01

    Engineering and Design

  2. 02

    Manufacturing and Machining (Steel, Plastic, Technical Ceramics)

  3. 03

    Plant Construction (Starch and Dispersing Plants)

  4. 04

    Installation and Commissioning

  5. 05

    Service, Maintenance and Remote Support

Materials and Processes

KUNST

Plastic

Dewatering elements for paper machines and plastic components from in-house production.

KER

Technical Ceramics

Ceramic dewatering elements for forming sections of paper and board machines.

ST

Steel

Auxiliary systems such as tanks, piping, valves and steel construction for starch and dispersing plants.

RUB

Ruby

Ruby nozzles for high-pressure shower pipes and ultra-high-pressure cleaning systems.

STAERKE

Starch

Processing material for broke and surface starch plants with starch cookers and dosing systems.

Locations

Teufenbach-Katsch

AT

Headquarters IBS Austria GmbH

Knittelfeld

AT

Site IBS Austria GmbH

Wernberg

AT

IBS of America Corporation

Scheifling

AT

PGA Anlagenbau Ges.m.b.H. – Starch and Dispersing Plants

Materials
Steel (tanks, piping, steel construction)
  • PGA starchPERFORMER starch cooker
  • PGM Dispersing System

Ruggell

LI

Maschinenfabrik Berger GmbH

Chesapeake, VA

US

JUD AG Paper Machines / IBS Finland Oy

Keltakangas

FI

Ecoworld LCL GmbH

Elizabethtown, Ontario

CA

James Ross Limited / JUD Corporation

Tangerang

ID

PT IBS Indonesia

Taicang, Jiangsu

CN

IBS Manufacturing (Taicang) Co., Ltd.

Products and Components

Dewatering elements iTABLE maXX
Dewatering elements iTABLE maXXDewatering technology · Paper and board industry
Dewatering system iTABLE maXX
Dewatering system iTABLE maXXForming section systems · Pulp industry
Dewatering system HydrolinePLUS
Dewatering system HydrolinePLUSDewatering boxes · Paper machines
Camera-based web monitoring system
Camera-based web monitoring systemWeb inspection · Tissue and paper industry
Plant technology for paper machines
Plant technology for paper machinesPlant construction · Paper industry

Inside the production

IBS maXX Products and Solutions
IBS maXX Products and Solutions
Optimization of Paper Machines
Optimization of Paper Machines
IBS Benefits – Service and Support
IBS Benefits – Service and Support
Digital Services and 3D Scanning
Digital Services and 3D Scanning
IBS Tower, Teufenbach-Katsch
IBS Tower, Teufenbach-Katsch

Industries

Paper industryBoard industryPulp industryTissue industryBoardPulpTissue

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant construction: Complete plants and rebuild solutions for preparation of broke starch (starchEngineering––––Steel (auxiliary systems: tanks, piping, valves,
Plant construction: Plants for preparation of surface starch including rebuilds from batch toEngineering–––––
Dispersing plants (PGA dispersing technology, PGM dispersing system, powder dosing,Engineering––––Steel (auxiliary systems: tanks, piping, valves,
Coating kitchens / film presses (FilmPress SYNERGY ONE)Engineering–––––
Ceramic dewatering elements for paper machinesSurface––––Ceramic
Plastic dewatering elements for paper machinesPlastic––––Plastic
Rebuilds & performance upgrades of paper, board, pulp and tissue machines (more than 200Assembly–––––
3D scanning serviceTesting–––––
Manufacturing and machining servicesMachining–––––
Service and maintenance for starch plants (remote service support, remote fault analysis)Assembly–––––
Audit for starch plants (condition assessment, optimization proposals)Engineering–––––
Sheet transfer systems (RCS 6000, RCS 5000, RCS 3001 touch)Assembly–––––
Vacuum control systems (EVA maXX, EPB maXX)Assembly–––––
Steam showers and humidification systems (SUPER STEAM VAC, Transphase Z-Box Profiler)Assembly–––––
Blade dosing systems including doctor blades, doctor holders and application rods for film pressesAssembly–––––
Cleaning and doctoring systems including ultra-high-pressure cleaning systems, ruby nozzlesAssembly––––Ruby (nozzles)
Camera-based web monitoring and web inspection systems (JetVision, ActivityVision, LineVision,Testing–––––
Product and installation services / service technicians worldwideAssembly–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Starch cooker (patented starch cookers, PGA starchPERFORMER)PGA Anlagenbau (IBS Paper Performance Group) starchPERFORMER–––PGA Anlagenbau GmbH, Austria
Sheet transfer systemIBS / PMS Papiermaschinen-Systemtechnik GmbH RCS 6000 / RCS 5000 / RCS 3001 touch––––
Film pressIBS Paper Performance Group SYNERGY ONE––––
Vacuum control systemIBS EVA maXX / EPB maXX––––
Steam shower / humidification systemIBS / Transphase Technology SUPER STEAM VAC / Transphase Z-Box Profiler––––
Dispersing systemPGA Anlagenbau PGM Dispersing System–––PGA Anlagenbau GmbH, Austria
Dewatering / forming section systemIBS iTABLE maXX / iPRESS / flowMASTER / Online-PDC––––
Camera-based monitoring systemsIBS / Papertech JetVision / ActivityVision / LineVision / FlocVision / WebVision WMS /––––

Additional services

Rebuilds & Performance UpgradesTroubleshooting and ConsultingAudits (Paper Machine, Forming Section, Vacuum Systems, Dewatering Elements, Starch Plants)3D Scanning ServiceService for PGA Starch PlantsService for Dewatering ElementsService for Vacuum Control SystemsService for Steam ShowersService for RCS Sheet Transfer SystemsService for Web Monitoring and Web InspectionRemote Service SupportProduct and Installation ServicesManufacturing and Machining Services (Steel, Plastic, Technical Ceramics)Starch Preparation (Broke and Surface Starch)Dispersing PlantsCoating KitchensBlade Dosing SystemsDesign/Engineering

Reference customers

Mondi RuzomberokSmurfit Westrock Morava Paper

Quality

Quality assurance relies on state-of-the-art engineering and production methods as well as high-quality raw materials; inspection services include customer-site audits (including PMAC for dewatering elements) and a 3D scanning service for millimeter-accurate measurement. Certificates are not documented in the sources.

EvidenceTeufenbach-Katsch
Audit for dewatering elements (PMAC)
3D scanning service

History

  1. 1967

    Heinrich Bartelmuss founds IBS Kunststoffwerke in Teufenbach (Styria/Austria).

  2. 1981

    After the death of Heinrich Bartelmuss, Klaus and Heinz Bartelmuss take over the management.

  3. 2012

    Klaus Bartelmuss leads the group at a global level as sole owner and president, together with Marc Kaddoura.

  4. 2022

    Acquisition of HECON OFT; merger with VIT-Papertec GmbH into a system supplier for dosing systems; founding of IBS Performance Center Germany GmbH.

  5. 2023

    Acquisition of 60 % of Servicios Sirpac Spa (Chile), specialized in services for pulp and paper machines.

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