Dosing and loading systems for liquids, gases and bulk solids including batch controllers and ATEX instruments
IBS BatchControl GmbH
53925 Kall · GermanyNew on Amplifa
About IBS BatchControl
IBS BatchControl GmbH, based in Kall (North Rhine-Westphalia), is a manufacturer of dosing controls and complete dosing and loading systems for liquids, gases and bulk solids. The systems are suitable for, among others, road tankers (ATEX), rail tank cars, containers, IBCs, drums and big bags. The product range includes the Batching Master 110/110i and 210i batch controllers as well as the PCC 400 communication controller, which handles data exchange with MySQL databases and terminal automation software. Loading data is transferred for delivery notes and invoicing; label printing after filling is possible. For field use in explosion-protected areas, the company offers intrinsically safe process instruments for ATEX Zone 1. Reference projects include a road tanker loading system for liquid bitumen at Angobetumes in Angola with a measurement accuracy better than 0.2%.
- Site
- Kall
- Processes
- Batch filling / batching with Batching Master 110i/210i, Loading of liquids or gases, Loading of bulk solids via belt scales or flow meters, Mobile filling systems for containers, IBCs, drums, big bags, Communication solutions for MySQL databases / data exchange with terminal automation software, Dosing controls for liquids, gases and bulk solids, Batching and loading systems (road tankers, rail tank cars, containers, IBCs, drums, big bags), Communication solutions for MySQL databases
- Materials
- Batching Master 110i, Batching Master 210i, Batching Master 110, PCC 400, ATEX Zone 1 Instruments, Flow measurement technology
- Certificates
- ATEX Zone 1 (products)
- Industries
- Tank farms/Terminal Automation, Loading/dosing of liquids and gases, Bulk solids loading, Chemicals, Logistics
- 01
Engineering of the dosing and loading systems
- 02
- 03
System integration with flow meters and valves
- 04
Communication connection to MySQL databases and terminal automation software
- 05
Commissioning and support at the customer
Products & Processes
Batching Master 110i
Batch controller for loading and dosing, as i-variant for field operation in ATEX Zone 1.
Batching Master 210i
Batch controller for dosing systems, among others in mobile filling systems for containers, IBCs and drums.
Batching Master 110
Batch controller, used among others in the bitumen loading system of Angobetumes in Angola.
PCC 400
Communication controller that checks loading orders, generates loading logs and transfers data to MySQL databases.
ATEX Zone 1 Instruments
Intrinsically safe process instruments for field installation in explosion-hazardous areas.
Flow measurement technology
Connection of belt scales and flow meters, e.g. Optimass 7300C Coriolis meter with accuracy better than 0.2%.
Locations
Kall
DEHeadquarters
- Batching Master 110i
- Batching Master 210i
- Batching Master 110
- PCC 400
- Optimass 7300C (Coriolis flow meter)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Batch filling / batching with Batching Master 110i/210iAssembly | – | – | – | – | Liquids, Gases, Liquid bitumen, Bulk solids |
| Loading of liquids or gasesAssembly | – | – | – | – | Liquids, Gases |
| Loading of bulk solids via belt scales or flow metersAssembly | – | – | – | – | Bulk solids |
| Mobile filling systems for containers, IBCs, drums, big bagsAssembly | – | – | – | – | Liquids |
| Communication solutions for MySQL databases / data exchange with terminal automation softwareEngineering | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Batch Controller | IBS BatchControl Batching Master 110i | – | – | – | Kall |
| Batch Controller | IBS BatchControl Batching Master 210i | – | – | – | Kall |
| Batch Controller | IBS BatchControl Batching Master 110 | – | – | – | – |
| Batching / Communication Controller | IBS BatchControl PCC 400 | – | – | – | Kall |
| Flow meter (Coriolis) | Optimass 7300C | – | Accuracy better than 0.2% | – | – |
Additional services
Reference customers
Quality & Standards
In conjunction with Coriolis flow meters (Optimass 7300C), the systems achieve measurement accuracies better than 0.2%. For explosion-hazardous areas, intrinsically safe instruments for ATEX Zone 1 are offered.
| Evidence | Kall |
|---|---|
| ATEX Zone 1 (products) |