Steel platforms, support structures and crash protection for intralogistics and conveyor technology – from planning to assembly.
IBW Lager- und Fördertechnik GmbH
Waldeck-Sachsenhausen (office/administration) · Waldeck-Sachsenhausen, Gewerbering 4 (manufacturing/goods receiving) · Waldeck-Sachsenhausen (storage hall)New on Amplifa
About IBW
IBW Lager- und Fördertechnik GmbH from Waldeck-Sachsenhausen is a specialized provider of steel support structures for intralogistics. The company plans, designs, manufactures and assembles steel platforms for conveyor systems, maintenance platforms, office and storage platforms, apparel warehouses, stairs, ladders, railings and crash protection systems in projects ranging from 2 to 600 t of steel. The support structures are made of hot-rolled steel S235 or S355 (DIN EN 10025-2); surfaces are covered with coated chipboard (category P6), grating, tread plate or checker plate. Structural analysis is carried out in-house with 3D structural analysis software, with data exchange via 3D models in DWG/DXF, IFC or STEP format. Reference projects include logistics centers of Amazon, Austrian Post, Siemens Logistics/Deutsche Post as well as apparel warehouses for menswear retailer Digel.
- Site
- Waldeck-Sachsenhausen
- Processes
- Steel construction structures (planning, design, structural analysis, manufacturing and assembly), Logistics platforms (steel platforms for storage areas/conveyor technology), Office & storage platforms, Maintenance platforms & step-overs (swing-over, step-over, stair step-overs), Steel & plant construction (support structures, bracing), Apparel warehouses for hanging goods (steel base structure, garment rack), Crash protection (column protection, object protection, guardrails, scuff protection), Industrial stairs
- Materials
- Hot-rolled steel S235, Hot-rolled steel S355, Chipboard (coated, category P6), Grating, Tread plate, Checker plate, Plywood, Wood (stair treads)
- Certificates
- Standards-compliant execution (DIN EN ISO 14122, BGR 234), Execution according to company standard/OIB possible
- Industries
- Intralogistics, Logistics centers, Parcel/postal services, E-commerce, Textile/apparel industry, Mechanical/plant engineering
- 01
Planning & design
- 02
Structural analysis (in-house)
- 03
Manufacturing
- 04
Surface treatment (blasting, wet coating/hot-dip galvanizing)
- 05
On-site assembly
Materials & Processes
Hot-rolled steel S235 (DIN EN 10025-2)
Standard material for platforms, support structures, stairs and crash protection.
Hot-rolled steel S355 (DIN EN 10025-2)
Higher-strength steel for support structures with high loads.
Coated chipboard (category P6)
Platform covering with anti-slip, melamine-resin coated surface (R9/R10).
Grating
Fire-load-free covering for sprinkler systems, lighting and ventilation; narrow mesh spacing possible.
Tread/checker plate
Anti-slip covers for step-overs and platforms.
Polyamide (crash protection equipment)
Equipment for crash protection systems in the intralogistics sector.
Wood/plywood
Stair treads and special coverings for office and storage platforms.
Stainless steel
Handrails, e.g. in the Austrian Post project, Allhaming.
Compressed-air blasting + wet coating (C2)
Surface treatment up to corrosion protection class C2.
Hot-dip galvanizing
Corrosion protection for outdoor use and aggressive environments.
Painting in RAL color
Color design of steel components according to customer preference.
Sites
Waldeck-Sachsenhausen (office/administration)
DEAdministration, planning, design, structural analysis
- Part weight / size
- Projects 2–600 t
- Materials
- Steel S235/S355
- 3D structural analysis software
- CAD system (DWG/DXF, IFC, STEP)
- 3D scanner
Waldeck-Sachsenhausen (Gewerbering 4)
DEManufacturing/goods receiving
- Materials
- Steel
Waldeck-Sachsenhausen (storage hall)
DEStorage, goods delivery/pickup
- Materials
- Steel
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Steel construction structures (planning, design, structural analysis, manufacturing and assembly)Engineering | – | – | 2 t – 600 t | – | Steel S235, Steel S355 |
| Logistics platforms (steel platforms for storage areas/conveyor technology)Assembly | – | – | – | – | hot-rolled steel S235, chipboard (category P6), grating |
| Office & storage platformsAssembly | – | – | – | – | Steel S235, chipboard, grating, tread plate, plywood |
| Maintenance platforms & step-overs (swing-over, step-over, stair step-overs)Assembly | – | Step-over length up to 2.0 m × Width 0.60 m × Obstacle height up to 2.50 m | Load capacity 200 kg/m² | – | painted steel, checker plate, tread plate, grating, chipboard |
| Steel & plant construction (support structures, bracing)Assembly | – | – | – | – | hot-rolled steel S235, hot-rolled steel S355 (DIN EN 10025-2), chipboard (P6), grating |
| Apparel warehouses for hanging goods (steel base structure, garment rack)Assembly | – | – | – | – | Steel |
| Crash protection (column protection, object protection, guardrails, scuff protection)Assembly | – | – | – | – | Steel S235, profiled steel, guardrail (B-profile), square tube, U-profile, polyamide (equipment), wood (combination) |
| Industrial stairsAssembly | – | – | – | – | hot-rolled painted steel S235, hot-dip galvanized steel, grating, perforated sheet profile, wood |
| Ladders (fixed, with safety cage or fall arrester rail)Assembly | – | clear width 500 mm | – | – | steel (round ladder stiles, perforated rung profiles) |
| Railings (standard, high version, round-tube railing, custom designs)Assembly | – | high version 2.20 m | – | – | steel (rectangular tube posts, threaded-through round) |
| Surface treatment: compressed-air blasting + wet coating (corrosion protection class C2)Surface | – | – | – | – | Steel |
| Hot-dip galvanizing (for aggressive environments and outdoor use)Surface | – | – | – | – | Steel |
| Painting (RAL color)Surface | – | – | – | – | Steel |
| Joining: bolting (on site, column-free, bolted execution)Joining | – | – | – | – | Steel |
| Welding work (managing director as IIW/EWF welding specialist; handrail connections planned so thatJoining | – | – | – | – | Steel |
| Cutting openings in steel beams (e.g. for sprinkler pipes, Ø 80 and 120 mm)Machining | – | – | – | – | Steel |
| 3D scanning for millimeter-precise planningEngineering | – | – | – | – | – |
| Structural analysis with 3D structural analysis software, planning, design, CAD data exchangeEngineering | – | – | – | – | – |
| Powered inclined conveyors (feeding in apparel warehouse, manual hanging conveyor technology)Assembly | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3D scanner (for millimeter-precise planning) | – | – | – | – | Waldeck-Sachsenhausen / construction sites |
| 3D structural analysis software (in-house calculation) | – | – | – | – | Waldeck-Sachsenhausen |
| CAD system (3D model output as DWG/DXF, IFC, STEP) | – | – | – | – | Waldeck-Sachsenhausen |
Additional services
Reference customers
Quality
Structures are executed according to DIN EN ISO 14122 and BGR 234 (or DIN 18065); managing director Dirk Winterberg is an IIW/EWF welding specialist. 3D scans and millimeter-precise planning ensure fit on site; components are delivered bolted.
| Evidence | Waldeck-Sachsenhausen |
|---|---|
| Standards-compliant execution (DIN EN ISO 14122, BGR 234) | |
| Execution according to company standard/OIB possible |
Reference Projects & History
- 2020
Work in the Amazon logistics center in Bremen (approx. 240 t of steel, 3,250 m² of chipboard, 1,260 m of railing).
- 2021
Supplier of steel platforms in the Amazon logistics center in Poznań, Poland (approx. 230 t of steel, two 20 m high 4-story platforms).
- 2021
Stairs and parapet railings in the logistics center of Austrian Post, Allhaming (over 100 m of railing with stainless steel handrail).
- 2021–2022
Major project logistics center Austrian Post, Allhaming (approx. 600 t of steel, over 5,000 m² of grating).