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ICODOS – Fertigung

Patented technology for integrated CO₂ capture and e-methanol production for shipping and the chemical industry.

IC

ICODOS GmbH

Mannheim (headquarters) · Karlsruhe (R&D, KIT) · Valencia (regional office)New on Amplifa

2019Founded
~25Employees
3 locations (Mannheim, Karlsruhe,Locations
Plant S: ≈3,500 t e-methanol/year ·Plant capacity
>99 % CO₂ capture rate, 0.25 kWh/kgProcess parameters

About ICODOS

ICODOS GmbH is a deep-tech company founded in 2019 and headquartered in Mannheim that develops and commercializes a patented hybrid process for e-methanol production. The process integrates point-source CO₂ capture from flue gas or biogas and methanol synthesis in a single, dynamically operated, modular plant. The capture agent is a MeOH-water solvent (physical absorption without amines or membranes); desorption is driven by green hydrogen in counterflow. Green hydrogen produced via electrolysis reacts with the captured CO₂ at the catalyst to form methanol, which is purified by distillation to IMPCA-AA quality and delivered as certified RFNBO to shipping and the chemical industry. ICODOS offers e-methanol supply (offtake), gas purification and biogas upgrading, technology licensing, and EPC services up to turnkey plants. In addition to the Mannheim 001 pilot plant and the POSEIDON demonstration plant, the company, with around 25 employees, is developing the commercial plant designs Plant S (approx. 3,500 t/year) and Plant M (approx. 35,000 t/year) with project sites in Seville, Mannheim, Sweden, Spain, India, Chile, and Uruguay.

Site
Mannheim
Processes
CO₂ capture (physical absorption with MeOH-water solvent, patented hybrid process), CO₂ desorption (H₂ strip gas in counterflow), Methanol synthesis (CO₂ + H₂ at the catalyst), Distillation (methanol-water separation, IMPCA AA quality), Electrolysis (green hydrogen), Biogas upgrading (biogas upgrading to grid-quality biomethane), EPC & Technology Licensing (Engineering, Procurement, Construction, turnkey plants, concept studies), E-methanol production Plant S (≈3,500 t/year, 3,000–5,000 t/year CO₂, 15 MWe)
Materials
E-methanol (certified RFNBO, IMPCA AA quality), CO₂ (biogenic/industrial), Green hydrogen, Biomethane, MeOH-water solvent (crude methanol 50/50 mol-%), E-methanol (certified, IMPCA AA quality), CO₂ (biogenic/industrial, point source)
Certificates
IMPCA AA product specification
Founded
2019
Employees
~25
Industries
Shipping (Marine Fuel), Chemical Industry, Sustainable Aviation Fuel (Methanol-to-Jet), Energy and Wastewater Treatment Plants, Biogas, Energy/Wastewater Treatment Plants
  1. 01

    CO₂ point source (flue gas or biogas)

  2. 02

    Electrolysis — green hydrogen

  3. 03

    CO₂ absorption (MeOH-water solvent)

  4. 04

    CO₂ desorption (H₂ strip gas in counterflow)

  5. 05

    Methanol synthesis (CO₂ + H₂ at the catalyst)

  6. 06

    Distillation (methanol-water separation)

  7. 07

    Certified RFNBO e-methanol (IMPCA AA)

Feedstocks & Processes

RFNBO

E-methanol (certified, IMPCA AA quality)

End product as a drop-in marine fuel, chemical feedstock, and for methanol-to-jet (SAF).

CO₂

CO₂ (biogenic/industrial, point source)

Flue gas from biomass CHP, cement, steel, or waste incineration as well as biogas as feedstock.

H₂

Green hydrogen

Produced by electrolysis; drives the desorption and serves as the reaction partner of methanol synthesis.

CH₄

Biomethane

From biogas upgrading to grid quality as a marketable by-product.

MeOH/H₂O

MeOH-water solvent (crude methanol 50/50 mol-%)

Patented physical absorption solvent without amines or membranes with continuous regeneration.

Locations & Plants

Mannheim

DE

Headquarters, Mannheim 001 pilot plant, Plant S FOAK project (FEED)

Materials
Biogenic CO₂ from sewage gas, e-methanol
  • Mannheim 001 pilot plant (with KIT and EBS Mannheim, >5,000 h of operation)
  • Plant S in FEED (≈3,500 t/year, 15 MWe, 2,000 m² minimum area)

Karlsruhe

DE

Research & Development (KIT)

Valencia

ES

Regional office

Seville

ES

Plant S FOAK project in FEED

Materials
Biogenic CO₂ from sewage gas

Plants & Products

Integrated e-methanol technology: from CO₂, water, and power to green methanol
Integrated e-methanol technology: from CO₂, water, and power to green methanolHybrid process · Plant process

Inside the production

Process scheme: CO₂ capture and methanol synthesis in one plant
Process scheme: CO₂ capture and methanol synthesis in one plant

Industries

Shipping (Marine Fuel)Chemical IndustrySustainable Aviation Fuel (Methanol-to-Jet)Energy and Wastewater Treatment PlantsBiogasEnergy/Wastewater Treatment Plants

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CO₂ capture (physical absorption with MeOH-water solvent, patented hybrid process)Surface––––CO₂, flue gas, biogas
CO₂ desorption (H₂ strip gas in counterflow)Surface––––CO₂, hydrogen
Methanol synthesis (CO₂ + H₂ at the catalyst)Casting––––methanol, hydrogen, CO₂
Distillation (methanol-water separation, IMPCA AA quality)Surface––––methanol, water
Electrolysis (green hydrogen)Engineering––––hydrogen, water
Biogas upgrading (biogas upgrading to grid-quality biomethane)Surface––––biogas, biomethane
EPC & Technology Licensing (Engineering, Procurement, Construction, turnkey plants, concept studies)Engineering–––––
E-methanol production Plant S (≈3,500 t/year, 3,000–5,000 t/year CO₂, 15 MWe)Casting––≈3,500 t/year e-methanol–e-methanol
E-methanol production Plant M (≈35,000 t/year, 30,000–50,000 t/year CO₂, 90 MWe)Casting––≈35,000 t/year e-methanol–e-methanol

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
E-methanol pilot plant (Mannheim 001)ICODOS / KIT Mannheim 0011––Mannheim wastewater treatment plant, Germany
Demonstration plant (15x scale-up of the pilot plant, POSEIDON project)ICODOS POSEIDON1–2024-2026–
Commercial small to medium-scale e-methanol plant (Plant S)ICODOS Plant S–Minimum area requirement 2,000 m²–Seville (Spain) & Mannheim (Germany) in development
Commercial large-scale e-methanol plant (Plant M)ICODOS Plant M–Minimum area requirement 10,000 m²–Project sites: Sweden, Spain, India, Chile, Uruguay

Additional services

E-methanol supply (offtake)Point-source CO₂ capture, gas purification & upgradingTechnology licensingEPC services (Engineering, Procurement, Construction)Turnkey plantsConceptual design studiesOperations and maintenance support

Quality & Certification

The process was validated over 5,000+ operating hours at the Mannheim 001 pilot plant on real industrial gases; the end product is certified RFNBO e-methanol in IMPCA-AA quality.

EvidenceMannheim
IMPCA AA product specification

Development History

  1. 2019–2021

    Laboratory demonstration — validation of the patented hybrid process through CO₂ capture and synthesis of real gases.

  2. 2021–2023

    Commissioning of the Mannheim 001 pilot plant with KIT and EBS Mannheim — the world's first dynamically operated e-methanol plant using real industrial gases.

  3. 2024–2026

    Commissioning of the POSEIDON demonstration plant — 15-fold scale-up, funded by a €10 million Horizon Europe grant.

  4. Ab 2026

    Commercial scaling — Plant S FOAK projects in Seville and Mannheim in FEED, production start planned from 2028.

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