Automation of production and handling processes – planning, manufacturing and commissioning from a single source
ICS Industriedienstleistungen GmbH
Thuringia (headquarters)New on Amplifa
About ICS Industriedienstleistungen
ICS Industriedienstleistungen GmbH is a provider of automation technology based in Thuringia since 1998. The company develops customized solutions for the automation of production and handling processes, covering all phases of an automation project – from consulting through planning and engineering to assembly and commissioning. With its own manufacturing and a high level of in-house development, the company works as an independent system integrator, deploying robots from various manufacturers such as KUKA, Universal Robots, Kawasaki, Dobot and Yaskawa. Reference projects include, among others, tape-braiding systems for carbon fiber composite components, automation of induction hardening systems, assembly machines, palletizing cells, robotic drilling centers, and sorting and marking systems. Served industries include the building materials industry, automotive industry, metal processing, wood industry and plastics industry, as well as special solutions for aerospace.
- Site
- Thuringia (headquarters)
- Processes
- Palletizing, Handling, Assembly/Manufacturing, Assembling, Production systems, Inspection, Machine loading, Welding
- Materials
- Carbon fibers, Steel, Carbon fiber, Metal, Wood, Plastics, Butyl, Window frame material (e.g. plastic/wood)
- Certificates
- ISO 9001
- Industries
- Building materials industry, Automotive industry, Metal processing, Wood industry, Plastics industry, Aerospace
- 01
Consulting
- 02
Planning
- 03
Engineering
- 04
In-house Manufacturing
- 05
Assembly
- 06
Commissioning
Materials and Processes
Carbon fibers / carbon fiber
Automated braiding onto steel cores as a pre-product for high-strength components in aerospace, as well as handling of flexible carbon fiber mats using needle grippers.
Steel
Steel cores for tape-braiding systems as well as processing in the field of metalworking including welding and cutting.
Metal
Handling, machine loading, welding and cutting, as well as automation of heat treatment such as induction hardening.
Wood
Automated assembly of wooden pallets via nailer and palletizing systems for the wood industry.
Plastics
Machine loading, handling and assembly in the plastics industry, among other things packaging of cleaning tabs with delta robots.
Butyl
Conversion and automation of butyl application systems.
Locations
Thuringia
DEHeadquarters with engineering and in-house manufacturing
- Materials
- Steel, metal, plastics, carbon fibers, wood
- KUKA robot systems
- Universal Robots UR3e
- Kawasaki robots
- Dobot robots
- Yaskawa robots
- Delta robots
- Tape-braiding system
- Plasma polishing system
- Manual workstations
- Jig and fixture construction
Reference Projects and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PalletizingAssembly | – | – | – | – | – |
| HandlingAssembly | – | – | – | – | – |
| Assembly/ManufacturingAssembly | – | – | – | – | – |
| AssemblingAssembly | – | – | – | – | – |
| Production systemsAssembly | – | – | – | – | – |
| InspectionInspection | – | – | – | – | – |
| Machine loadingAssembly | – | – | – | – | – |
| WeldingJoining | – | – | – | – | Metal |
| CuttingMachining | – | – | – | – | Metal |
| Plasma polishing systemsSurface | – | – | – | – | – |
| Manual workstationsAssembly | – | – | – | – | – |
| Jig and fixture constructionEngineering | – | – | – | – | – |
| Automated consulting, planning and engineering through to assembly and commissioningEngineering | – | – | – | – | – |
| Tape-braiding system: automated braiding of carbon fibers onto steel coresForming | – | – | – | – | Carbon fibers, Steel |
| Robotic palletizing / palletizing cell for card decksAssembly | – | – | – | – | – |
| Automation of DMC markingSurface | – | – | – | – | – |
| Sorting & marking system for connector tabsAssembly | – | – | – | – | Metal (sheet metal) |
| Packaging of cleaning tabs using delta robotsAssembly | – | – | – | – | Plastic (cleaning tabs) |
| Automation of induction hardening systemHeat treatment | – | – | – | – | Metal |
| Assembly machine for impellerAssembly | – | – | – | – | – |
| Automated assembly of wooden pallets (nailer and palletizing)Assembly | – | – | – | – | Wood |
| Conversion of butyl application systemAssembly | – | – | – | – | Butyl |
| Screw handling on SGMAssembly | – | – | – | – | – |
| Removal and assembly of contour stacks (flexible carbon fiber mats, needle grippers)Assembly | – | – | – | – | Carbon fiber |
| Robotic stapler cellJoining | – | – | – | – | – |
| Assembly machine for mirror cassettesAssembly | – | – | – | – | – |
| Robotic drilling center: robot-assisted drilling, milling and deburring for the production ofMachining | – | – | – | – | Window frame material (e.g. plastic/wood) |
| Assembly cell screw-drilling unitAssembly | – | – | – | – | – |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Robots (palletizing, handling, assembly) | KUKA | – | – | – | Thuringia |
| Robots (palletizing, handling, assembly) | Universal Robots UR3e | – | – | – | Thuringia |
| Robots (palletizing, handling, assembly) | Kawasaki Heavy Industries | – | – | – | Thuringia |
| Robots (palletizing, handling, assembly) | Dobot | – | – | – | Thuringia |
| Robots (palletizing, handling, assembly) | Yaskawa | – | – | – | Thuringia |
| Delta robots (packaging) | – | – | – | – | – |
| Tape-braiding system | – | – | – | – | – |
| Plasma polishing system | – | – | – | – | – |
| Induction hardening system (automation) | – | – | – | – | – |
| Assembly machine for impeller | – | – | – | – | – |
| Nailer and palletizing system (wooden pallets) | – | – | – | – | – |
| Butyl application system (conversion) | – | – | – | – | – |
| Robotic stapler cell | – | – | – | – | – |
| Assembly machine for mirror cassettes | – | – | – | – | – |
| Robotic drilling center (drilling, milling, deburring) | – | – | – | – | – |
| Assembly cell screw-drilling unit | – | – | – | – | – |
| Sorting & marking system for connector tabs | – | – | – | – | – |
| DMC marking system (automation) | – | – | – | – | – |
| Needle gripper handling station | – | – | – | – | – |
Additional services
Reference customers
Quality
Quality assurance includes integrated inspection steps in production systems as well as jig and fixture construction and manual workstations for manual inspections. Certifications are not listed on the website.
| Evidence | Thuringia |
|---|---|
| ISO 9001 |
History
- 1998
Foundation; ICS Industriedienstleistungen GmbH based in Thuringia since 1998
- 2013
Assembly cell screw-drilling unit
- 2014
Robotic drilling center, assembly machine for mirror cassettes, robotic stapler cell
- 2015
Removal and assembly of contour stacks, screw handling on SGM, conversion of butyl application system, automation of nailer and palletizing
- 2016
Assembly machine for impeller
- 2017
Automation of induction hardening system, handling automation with delta robots, sorting and marking system for connector tabs