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ifak – Fertigung

Non-profit research institute for automation, metrology and contactless power transmission with a PI test laboratory

ifak Logo

ifak – Institut für Automation und Kommunikation e.V.

39106 Magdeburg · Werner-Heisenberg-Str. 1New on Amplifa

1991Founded
over 50Scientists
approx. €6 millionProject volume per year
over 300completed certifications in the PI test laboratory
4,000Research projects and industrial contracts in 30 years

About ifak

ifak – Institut für Automation und Kommunikation e.V. was founded in 1991 from Otto von Guericke University Magdeburg and is an independent engineering research institute based in the Denkfabrik (think tank) building in Magdeburg's Science Port. It is a member of the German Industrial Research Association Konrad Zuse e.V. (Zuse Association) and the first affiliated institute of Otto von Guericke University. More than 50 scientists handle projects with a total annual volume of around €6 million, ranging from feasibility studies to multi-year research projects funded at national and EU level. The applied research covers the business areas ICT & Automation as well as Metrology & Power Electronics with application focus on Water & Energy and Traffic & Assistance. In technology transfer, ifak develops contactless power and data transmission systems, measurement and test systems, electronics and simulation software (including SIMBA#) from functional prototypes through pilot series to the product. Since 1998, the institute has operated a PI test laboratory audited by the PROFIBUS User Organisation for certification testing of field devices, with more than 300 completed certifications.

Site
Magdeburg
Processes
FDI Device Package test for PROFIBUS and PROFINET devices, Ethernet APL conformance test, PROFIBUS DP Tester and PROFIBUS PA Tester (conformity verification), Charging technology for electromobility up to 22 kW (contactless, according to IEC 61980, ISO 19363), Development of measurement methods and measurement and test systems (prototypes, pilot series,, Electronics development, Modelling and simulation (power electronics, magnetic components, EMC analysis), Signal analysis and processing
Materials
PI Test Laboratory, Contactless Power and Data Transmission, Simulation Software, Test Automation, EMC Analysis and Modelling
Certificates
PI test laboratory (audited by the PROFIBUS User Organisation (PNO)), PI test laboratory (audited by PNO), TÜV SÜD Rail contractual partner (PROFIsafe device test)
Founded
1991
Industries
Automation technology, Water/wastewater, Energy, Traffic and mobility, Electromobility, Mechanical engineering
  1. 01

    Market and feasibility research

  2. 02

    Solution conception

  3. 03

    Modelling and simulation

  4. 04

    Prototype development

  5. 05

    Testing and validation (test laboratory)

  6. 06

    Pilot series to product

  7. 07

    Technology transfer to cooperation partners

Research Areas and Methods

PI

PI Test Laboratory

Test laboratory audited by the PROFIBUS User Organisation for certification testing of field devices with PROFINET RT/IRT/PA, PROFIBUS DP/PA, PROFIsafe, FDI Packages and Ethernet APL.

WPT

Contactless Power and Data Transmission

Development of transmission systems from a few watts to several kilowatts with air gaps from millimetres to decimetres, including inductive charging technology for electromobility up to 22 kW according to IEC 61980 and ISO 19363.

SIMBA#

Simulation Software

Simulation platform developed since 1994 for water and wastewater systems as well as integrated planning tools with life cycle analysis.

MBT

Test Automation

Model-based testing with model synthesis, test generation and continuous integration (e.g. Jenkins, GitLab CI) for device and system development.

EMV

EMC Analysis and Modelling

Simulation of magnetic components and power electronics as well as systematic computer-aided design of contactless systems.

Location

Magdeburg

DE

Headquarters and research institute (Denkfabrik in the Science Port)

Lot size
Prototypes, pilot series
  • PI test laboratory
  • Industrial Radio Lab Magdeburg
  • Test tools PROFIBUS DP Tester and PA Tester

Inside the production

Business area Water & Energy
Business area Water & Energy
Business area ICT & Automation
Business area ICT & Automation
Business area Metrology & Power Electronics
Business area Metrology & Power Electronics
Business area Traffic & Assistance
Business area Traffic & Assistance
Contactless Power and Data Transmission
Contactless Power and Data Transmission

Industries

Automation technologyWater/wastewaterEnergyTraffic and mobilityElectromobilityMechanical engineeringMedical technologyEnvironmental technologyAviationProcess industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Testing–––––
FDI Device Package test for PROFIBUS and PROFINET devicesTesting–––––
Ethernet APL conformance testTesting–––––
PROFIBUS DP Tester and PROFIBUS PA Tester (conformity verification)Testing–––––
Engineering–––Pilot series–
Charging technology for electromobility up to 22 kW (contactless, according to IEC 61980, ISO 19363)Engineering–––––
Development of measurement methods and measurement and test systems (prototypes, pilot series,Engineering–––––
Electronics developmentEngineering–––––
Modelling and simulation (power electronics, magnetic components, EMC analysis)Engineering–––––
Signal analysis and processingEngineering–––––
Development of acoustic sensors and actuatorsEngineering–––––
Test automation services (model-based testing, continuous integration)Testing–––––
Assessment and diagnostics of PROFINET installationsTesting–––––
Assessment of radio solutions (industrial radio communication, WLAN, LoRaWAN, 5G, etc.)Testing–––––
Engineering–––––
Development of automation solutions and process controllers for wastewater treatment plantsEngineering–––––
Process simulation and life cycle analysis for water and energy systems (SIMBA#)Engineering–––––
Engineering–––––
Testing–––––

Additional services

PROFIBUS test tools (DP/PA Tester)Assessment and diagnostics of PROFINET installationsAssessment of radio solutions (Industrial Radio Lab)Development of contactless power and data transmission systemsElectronics developmentDevelopment of measurement methods and systemsModelling and simulationTest automation (model-based testing)Simulation software for water and wastewater systems (SIMBA#)Seminars and customised training coursesApplied research and technology transferElectromobility (inductive charging technology up to 22 kW according to IEC 61980, ISO 19363)Automation solutions for wastewater treatment plants and sewer networksEnergy efficiency studies for intralogistics

Reference customers

KONTENDA GmbH (cooperation partner)TÜV SÜD Rail (contractual partner for the PROFIsafe device test)Otto von Guericke University Magdeburg (affiliated institute cooperation)

Testing and Certification

The PI test laboratory, which has been operated since 1998, is audited by the PROFIBUS User Organisation (PNO) and is a contractual partner laboratory of TÜV SÜD Rail for the PROFIsafe device test; successfully passed tests are a prerequisite for certificates from PI.

EvidenceMagdeburg
PI test laboratory (audited by PNO)
TÜV SÜD Rail contractual partner (PROFIsafe device test)

History

  1. 1991

    Founding of ifak from Otto von Guericke University Magdeburg

  2. 1994

    Start of development of the SIMBA simulation platform

  3. 1998

    Operation of the test laboratory audited by the PNO

  4. 2007

    Founding of the cooperation partner KONTENDA GmbH based on the ifak company network

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