Engineering office for the development and design of special machinery, assembly automation and testing systems.
IKS Neufeld GmbH
Alfdorf (Headquarters) · Minsk (Office, Belarus)New on Amplifa
About IKS Neufeld
IKS Neufeld GmbH is an engineering office for design and development in special machinery construction, based in Alfdorf, Baden-Württemberg. The company supports projects from concept development through planning, dimensioning, calculation and simulation to design, drawing creation, documentation and assembly support. The focus is on assembly and test automation, packaging machines and cleaning systems; in addition, base machine types such as the patented cam-controlled rotary indexing machine SpeedWave, inline indexing machines, continuous-motion machines, rotary indexing machines and robot cells are developed. Customers come from the automotive, pharmaceutical, food, consumer goods and test automation sectors. With over 1000 design hours per month and project sizes of 40 to 4000 hours, the company handles projects of varying scale; an office in Minsk supports project execution.
- Site
- Alfdorf
- Processes
- Design and development in special machinery construction, Product development, Design of packaging machines, Test automation (test tasks, camera inspection, EOL testing, leak testing, measurement), Cleaning machines / cleaning systems, Assembly machine construction (assembly, welding, joining, pressing, deburring, marking, handling), Laser welding systems (current terminals), Engineering services: concept development, planning, dimensioning, calculation, simulation, FMEA,
- Materials
- Plastics, Glass, SpeedWave (cam-controlled rotary indexing machine), SPEEDtransfer (inline indexing machine), SPEEDconti (continuous motion), Rotary indexing machine, Robot cell
- Certificates
- FMEA / risk assessment, Validation / documentation, ISO 7 (10,000) cleanroom capability for pharma, Food hygiene directive
- Founded
- 2010
- Industries
- Automotive, Pharmaceuticals, Food, Consumer goods, Test automation, Mechanical and plant engineering
- 01
Idea generation and process definition
- 02
Basic concept and pre-calculation
- 03
Planning and project engineering
- 04
Dimensioning, calculation, simulation
- 05
Development and design
- 06
Design review, FMEA, risk assessment
- 07
Documentation, validation, assembly support
Processes and Machine Types
SpeedWave (cam-controlled rotary indexing machine)
Patented rotary indexing machine with 60–180 cycles/min. for products up to 50 × 50 × 50 mm, up to 30 % more energy-efficient than pneumatic solutions.
SPEEDtransfer (inline indexing machine)
Inline indexing machine for complex parts with up to 30 individual components, 2–100 cycles/min. and a modular, cam-controlled design.
SPEEDconti (continuous motion)
Base machine for very high assembly output with 8–42 tools, up to 6 satellites and 150–1200 parts/min.
Rotary indexing machine
Assembly machine for medium volumes with up to 16 individual components, also available in a medical technology version.
Robot cell
Robot cells from 1 × 1 m to 6 × 6 m with up to 8 integrated processes and up to 300 parts/min.
Locations
Alfdorf
DEHeadquarters / Engineering office
- Solidworks (CAD)
Project Examples
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Design and development in special machinery constructionEngineering | – | – | – | – | – |
| Product developmentEngineering | – | – | – | – | – |
| Design of packaging machinesAssembly | – | – | – | – | – |
| Test automation (test tasks, camera inspection, EOL testing, leak testing, measurement)Testing | – | – | – | – | – |
| Cleaning machines / cleaning systemsSurface | – | – | – | – | – |
| Assembly machine construction (assembly, welding, joining, pressing, deburring, marking, handling)Assembly | – | 50 mm (max. product dimension SPEEDwave × 50 mm × 50 mm | – | up to 1200 parts/min. (Continuous | Plastics, Glass, Metal |
| Laser welding systems (current terminals)Joining | – | – | – | – | – |
| Engineering services: concept development, planning, dimensioning, calculation, simulation, FMEA,Engineering | – | – | – | Project sizes 40H to 4000H | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Rotary indexing machine (cam-controlled/pneumatic) | IKS Neufeld SpeedWave | – | max. product dimension 50 x 50 x 50 mm; 60-180 cycles/min. | – | Alfdorf |
| Inline indexing machine | IKS Neufeld SPEEDtransfer | – | up to 30 individual components, 2-100 cycles/min. | – | Alfdorf |
| Continuous-motion machine | IKS Neufeld SPEEDconti | – | 8-42 tools, up to 6 satellites, 150-1200 parts/min. | – | Alfdorf |
| Rotary indexing machine | IKS Neufeld | – | up to 16 individual components | – | Alfdorf |
| Robot cell (articulated-arm, SCARA, gantry, palletizing robots) | IKS Neufeld | – | Cells from 1 x 1 m to 6 x 6 m, up to 8 processes, up to 300 parts/min | – | Alfdorf |
Additional services
Reference customers
Quality
Quality is integrated into the project process through FMEA, risk assessment, design review and validation; designed pharmaceutical systems meet class ISO 7 (10,000) cleanroom processes.
| Evidence | Alfdorf |
|---|---|
| FMEA / risk assessment | |
| Validation / documentation | |
| ISO 7 (10,000) cleanroom capability for pharma | |
| Food hygiene directive |
History
- 2010
Foundation of IKS Neufeld GmbH; based in Alfdorf, Baden-Württemberg.