Bottom pressing plant for deep-drawn, pressed and stamped parts, laser parts and welded assemblies made of steel and stainless steel
ILA-Langner GmbH & Co KG
New on Amplifa
About us
ILA-Langner GmbH & Co KG is a bottom pressing plant founded in 1991 with over 30 years of experience in metal forming. The company produces deep-drawn, pressed and stamped parts, including Klöpper heads (dished heads), torispherical heads, flat heads, dish-shaped heads and dished end plates, as well as 2D and 3D laser parts, flame-cut blanks, welded and assembly groups. The processes include deep drawing, stamping and pressing with presses up to 630 tonnes, CNC-controlled bending, edge processing, laser cutting, flame cutting as well as welding by TIG, MIG/MAG and robots. The materials processed are primarily steel (black sheet S235JR/DD11) and stainless steel 1.4301. The process chain extends from CAD/CAM design through in-house tool and fixture making and prototype construction to large-scale series production of up to 5 million units, including surface treatment, assembly and just-in-time delivery. Customers are found in the electrical switchgear industry, building services, renewable energies, apparatus and vessel construction as well as the garden and outdoor object sector.
- Processes
- Deep drawing, Stamping & Pressing, Laser cutting (2D and 3D), Bending (CNC-controlled), Edge processing / CNC bending, Welding (TIG, MIG/MAG, robotic welding), Flame cutting, Klöpper head pressing (da 42–1300 mm, S 1.5–12 mm, r1=d, r2=d/10, edges flat/corrugated/enamelled)
- Materials
- Steel (black sheet), Stainless steel, Deep drawing, Laser cutting (2D/3D), Welding (TIG, MIG/MAG, robot)
- Certificates
- ISO 9001
- Founded
- 1991
- Industries
- Electrical switchgear, Building services, Renewable energies, Apparatus and vessel construction, Garden and outdoor sector, Gastronomy
- 01
Design & Development (CAD/CAM)
- 02
Tool Making & Fixture Building
- 03
Laser Cutting / Flame Cutting
- 04
Deep Drawing / Stamping & Pressing
- 05
Bending / Edge Processing
- 06
Welding
- 07
Surface Treatment
- 08
Assembly
- 09
Logistics & Just-in-Time Delivery
Materials & Processes
Steel (black sheet)
Standard material for heads, fire bowls and stamped parts with a strong, industrial look.
Stainless steel
Used for corrosion-exposed and representative applications, including fire bowls.
Deep drawing
Precise sheet metal forming for complex geometries and seamless hollow bodies.
Laser cutting (2D/3D)
Cutting on two machines from commercially available, laser-capable materials.
Welding (TIG, MIG/MAG, robot)
Robust joints for welded assemblies made of steel and stainless steel.
Locations
Main plant
DEManufacturing, tool making, assembly
- Lot size
- Prototype to large-scale series (5 million units)
- Materials
- Steel, stainless steel
- High-performance presses up to 630 t
- 2 laser systems (2D/3D)
- CNC press brake
- CNC machines
- Welding robots
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Deep drawingForming | – | – | – | – | Steel, Stainless steel |
| Stamping & PressingForming | – | – | – | Large-scale series production up to 5 | Steel |
| Laser cutting (2D and 3D)Machining | – | – | – | – | commercially available, laser-capable materials |
| Bending (CNC-controlled)Forming | – | – | – | – | – |
| Edge processing / CNC bendingForming | – | – | – | – | – |
| Welding (TIG, MIG/MAG, robotic welding)Joining | – | – | – | – | Steel, Stainless steel |
| Flame cuttingMachining | – | – | – | – | Thick sheet (steel) |
| Klöpper head pressing (da 42–1300 mm, S 1.5–12 mm, r1=d, r2=d/10, edges flat/corrugated/enamelled)Forming | – | da 1300 mm | – | – | Steel, Stainless steel |
| Torispherical head pressing (da 450–1250 mm, S 2.7–8 mm, r1=0.8d, r2=0.154d)Forming | – | da 1250 mm | – | – | Steel, Stainless steel |
| Flat head production (a 300–1200 mm, S 2–8 mm)Forming | – | a 1200 mm | – | – | Steel, Stainless steel |
| Dish-shaped head production (da 200–1250 mm, S 1.5–8 mm)Forming | – | da 1250 mm | – | – | Steel, Stainless steel |
| Dished end plate production (da 200–1250 mm, S 1.5–8 mm)Forming | – | da 1250 mm | – | – | Steel, Stainless steel |
| Fire bowl production (Ø 17.5–125 cm, special sizes up to Ø 160 cm)Forming | – | Ø 160 cm | – | – | Black sheet (S235JR/DD11), Stainless steel (1.4301) |
| Assembly groups (from <10 to 100+ parts)Assembly | – | – | – | – | – |
| Surface treatmentSurface | – | – | – | – | – |
| Design & Development (CAD/CAM), Tool Making & Fixture Building, Prototype constructionEngineering | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-performance presses (pressing unit) | – | – | Pressing force up to 630 tonnes | – | – |
| Laser system | – | 2 | 2D and 3D laser parts | – | – |
| CNC press brake | – | – | – | – | – |
| CNC machines (general) | – | – | – | – | – |
Additional services
Quality
The company is ISO 9001 certified and safeguards production through continuous quality assurance from design to series production.
| Evidence | Main plant |
|---|---|
| ISO 9001 |
History
- 1991
Founded as a bottom pressing plant; start of production of deep-drawn, pressed and stamped parts.