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ILUDEST – Fertigung

Manufacture of custom distillation systems, thin-film and short-path evaporators, and extraction systems for laboratory and production

ILUDEST Logo

ILUDEST Destillationsanlagen GmbH

Waldbüttelbrunn, GermanyNew on Amplifa

WaldbüttelbrunnLocation

About ILUDEST

ILUDEST Destillationsanlagen GmbH, based in Waldbüttelbrunn near Würzburg, specializes in tailor-made solutions for thermal separation technology. The company develops and manufactures distillation systems for research, development and production, including thin-film evaporators (DS 50), short-path evaporators (KV 80), crude oil distillation systems according to ASTM D2892, boiling point and distillation analysis systems according to ASTM D1160, and fully automated HV distillation systems up to 650 °C. The portfolio also includes extraction systems such as the pulsed extraction column AUSB-05, mixer-settler units for laboratory tests, solvent recovery systems, and PC-based controllers and single-loop controllers for distillation and rectification. The products are used, among others, in the chemical, pharmaceutical, cosmetics, food and flavor industries, petrochemicals, green fuel applications, and the semiconductor industry. As a long-standing partner of universities and research institutions, ILUDEST supports scientific projects from the concept phase to implementation. The company has joined Performance Distillation Solutions (PDS) and continues to operate from the Waldbüttelbrunn site with an unchanged product portfolio, technology and customer contacts.

Site
Waldbüttelbrunn
Processes
Distillation (batch operation with SULZER packing / rectification), Thin-film evaporation (thin-film evaporator DS 50), Short-path evaporation (short-path evaporator KV 80), Crude oil distillation according to ASTM D2892, Boiling point and distillation analysis according to ASTM D1160, Fully automated HV distillation system up to 650 °C, Pulsed extraction (pulsed extraction column ILUDEST AUSB-05), Vapor-liquid equilibrium determination at various pressures (up to 50 bar)
Materials
Distillation with SULZER packing (batch operation), Thin-film evaporator, Short-path evaporator, Pulsed extraction column, Fully automated HV distillation system
Certificates
ASTM D2892 (crude oil distillation), ASTM D1160 (boiling point/distillation analysis)
Industries
Chemicals, Pharmaceuticals, Cosmetics, Solvents, Food, Flavors / Fragrances
  1. 01

    Consulting and concept development

  2. 02

    Design of custom distillation systems

  3. 03

    Manufacture and assembly of the systems

  4. 04

    Control technology and commissioning

  5. 05

    Test operation and analysis support

Processes and Systems

SULZER-Packung

Distillation with SULZER packing (batch operation)

Structured packings as internals for batch rectification at laboratory and pilot scale.

DS 50

Thin-film evaporator

For gentle continuous evaporation of heat-sensitive products.

KV 80

Short-path evaporator

For high-vacuum short-path distillation, e.g. for high-boiling or temperature-sensitive substances.

AUSB-05

Pulsed extraction column

For liquid-liquid extraction at laboratory and pilot scale.

HV

Fully automated HV distillation system

For automated high-vacuum distillation up to 650 °C.

Site

Waldbüttelbrunn

DE

Development, production and sales

  • Thin-film evaporator DS 50
  • Short-path evaporator KV 80
  • Pulsed extraction column AUSB-05
  • Distillation system with SULZER packing (batch operation)
  • Fully automated HV distillation system up to 650 °C

Product Solutions

Short-path evaporator KV 80
Short-path evaporator KV 80Short-path evaporation · Thermal separation technology
HV distillation system (6 l)
HV distillation system (6 l)High-vacuum distillation · Petrochemicals
Liquid-Liquid Extractor
Liquid-Liquid ExtractorLiquid-liquid extraction · Chemistry
Vapor-liquid equilibrium determination VLE 602
Vapor-liquid equilibrium determination VLE 602VLE measurement up to 50 bar · Research
Crude oil distillation DIST D2892 MC
Crude oil distillation DIST D2892 MCCrude oil distillation according to ASTM D2892 · Petrochemicals
Boiling point and distillation analysis DIST D1160 CC
Boiling point and distillation analysis DIST D1160 CCAnalysis according to ASTM D1160 · Petrochemicals
Mixer-Settler Extractor
Mixer-Settler ExtractorLaboratory extraction · Process engineering
PC controller for distillation & rectification
PC controller for distillation & rectificationControl technology · Process automation
ILUDEST single-loop controllers
ILUDEST single-loop controllersControl engineering · Process automation

Inside the production

Distillation systems from ILUDEST
Distillation systems from ILUDEST
Systems for thermal separation technology
Systems for thermal separation technology
Laboratory and pilot systems
Laboratory and pilot systems
Manufacturing and testing in Waldbüttelbrunn
Manufacturing and testing in Waldbüttelbrunn
Insight into distillation technology
Insight into distillation technology
Thermal separation technology system components
Thermal separation technology system components

Industries

ChemicalsPharmaceuticalsCosmeticsSolventsFoodFlavors / FragrancesPetrochemicalsGreen FuelSemiconductorsUniversities/Research

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Distillation (batch operation with SULZER packing / rectification)Engineering–––––
Thin-film evaporation (thin-film evaporator DS 50)Engineering–––––
Short-path evaporation (short-path evaporator KV 80)Engineering–––––
Crude oil distillation according to ASTM D2892Testing–––––
Boiling point and distillation analysis according to ASTM D1160Testing–––––
Fully automated HV distillation system up to 650 °CEngineering–––––
Pulsed extraction (pulsed extraction column ILUDEST AUSB-05)Engineering–––––
Vapor-liquid equilibrium determination at various pressures (up to 50 bar)Testing–––––
Solvent distillation / solvent recoveryEngineering–––––
Modular mixer-settler for laboratory testsEngineering–––––
Controllers for distillation & rectification (PC controller, single-loop controllers)Engineering–––––
Custom systems / thermal separation technology (R&D, concept to implementation)Engineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Thin-film evaporatorILUDEST DS 50–––Waldbüttelbrunn
Short-path evaporatorILUDEST KV 80–––Waldbüttelbrunn
Pulsed extraction columnILUDEST AUSB-05–––Waldbüttelbrunn
Distillation system with SULZER packing (batch operation)ILUDEST / Sulzer–––Waldbüttelbrunn
Fully automated HV distillation system (up to 650 °C)ILUDEST–––Waldbüttelbrunn

Additional services

Design of tailor-made distillation systemsControllers for distillation & rectificationConsulting and development partnerships for research/universitiesExtraction systemsSolvent recovery

Reference customers

Sulzer (packings as a component, not confirmed as a reference customer)

Quality

The systems are custom-designed and engineered to application requirements such as standard analyses (ASTM D2892, ASTM D1160); testing and analysis capabilities such as vapor-liquid equilibrium determination up to 50 bar complement quality assurance.

EvidenceWaldbüttelbrunn
ASTM D2892 (crude oil distillation)
ASTM D1160 (boiling point/distillation analysis)

History

  1. Acquisition of ILUDEST Destillationsanlagen GmbH by Performance Distillation Solutions (PDS); the Waldbüttelbrunn site, products, technology and contacts remain unchanged.

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