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Immergut – Fertigung

Contract filling and co-packing of liquid foods in Tetra Pak and pouch packaging with full-service product development.

Immergut Logo

Immergut GmbH & Co. KG

Schlüchtern (plant, sales & administration) · Elsdorf (registered office)New on Amplifa

200Employees (including 18 apprentices)
180 Mio.Filling units per year
> 74 Mio. kgProcessing volume per year
80 %Export share (EU and worldwide)
32Filling lines

About Immergut

Immergut GmbH & Co. KG is a specialized company for contract filling and co-packing of liquid products, located in Schlüchtern (Hesse) with the registered office in Elsdorf. The company belongs to the Bauer Group and processes more than 74 million kilograms of milk, juices and milk alternatives annually into around 180 million units. The Schlüchtern plant has 32 filling lines, including nine Tetra Pak lines (EDGE, Prisma Edge, Prisma Square) as well as Gualapack and aseptic SIG pouch filling lines. The service portfolio covers concept and product development, recipe development, mixing and filling according to customer recipes, cold and aseptic high-pressure homogenization, secondary packaging and robotic palletizing. Around 90% of revenue comes from co-packing for retail and industry, and 80% of production is exported to the EU and worldwide. The product range comprises more than 300 items, including milk-based mixed drinks, desserts, functional beverages, dietetic products, enteral nutrition and pet food.

Site
Schlüchtern
Processes
Contract filling / co-packing of liquid products, Mixing & filling (processing) according to customer recipe, Concept & product development, Cold homogenization (pre-processing), Aseptic high-pressure homogenization, Robotic palletizing, Secondary packaging (Multipack 3-pack/6-pack shrink-wrapped), Contract filling / co-packing (32 filling lines)
Materials
Milk (cow, sheep, goat), Soy, Oats, Rice, Quinoa, Almond, Juices, Coconut water
Certificates
IFS Version 8 Higher Level, BRC (Issue 9, 2022), classification A+ (UK scope), ZNU Sustainable Business Management, SMETA, Organic DE-ÖKO-003 EU, Markenqualität Hessen (Hessen Brand Quality), GMO-free, Rainforest Alliance (cocoa/coffee), FairTrade (cocoa, coffee, sugar), V-Label (individual items), ISO 50001:2018 energy management, ISO 14001:2015 environmental management, ISO 45001:2018 occupational health and safety, ISO 9001 (process-oriented since 2000), HACCP (since 1998), FSC-certified Tetra Pak carton packaging, ISO 9001, ISO 14001, ISO 45001, ISO 50001, BRC Issue 9 (A+), Organic DE-ÖKO-003, HACCP
Employees
200
Industries
Food industry, Beverage industry, Retail (private labels), Pet food, Dietetic foods / enteral nutrition
  1. 01

    Concept & product development

  2. 02

    Recipe development

  3. 03

    Raw material pre-processing / cold homogenization

  4. 04

    Mixing according to customer recipe

  5. 05

    Aseptic high-pressure homogenization

  6. 06

    Filling (Tetra Pak / pouch)

  7. 07

    Secondary packaging (Multipack)

  8. 08

    Robotic palletizing

  9. 09

    Co-Man service (bulk)

Raw Materials & Processing

MILCH

Milk (cow, sheep, goat)

Basis for milk-based mixed drinks, desserts, cream products and dairy products.

SOJA

Soy

Foundation for specialized products based on cow's milk alternatives.

HAFER

Oats

Raw material for plant-based vegan beverage concepts.

REIS

Rice

Milk alternative for hypoallergenic and vegan product concepts.

QUINOA

Quinoa

Plant-based raw material for specialty products without cow's milk.

MANDEL

Almond

Basis for plant-based beverages and milk alternatives.

SAFT

Juices

Processing into soft drinks such as iced tea and fruit juice beverages.

KOKOS

Coconut water

Raw material for lifestyle and functional beverages.

Locations

Standort Schlüchtern

Schlüchtern

DE

Plant, sales & administration

Materials
Milk, juices, milk alternatives, pet food
  • 4x Tetra Pak EDGE (200/250 ml, straw or HeliCap Pro)
  • 1x Tetra Pak Prisma Edge (200/250/300 ml, telescopic straw or DreamCap Pro)
  • 2x Tetra Pak Prisma Square (330 ml, DreamCap Pro)
  • 2x Tetra Pak EDGE (500 ml/1 l, LightWing cap)
  • 1x Gualapack pouch filling line (Cheerpack CP 70–500 ml, Doypack DP 40–200 ml)
  • 1x SIG pouch filling line aseptic (Doypack DP 90–200 ml, from Q4/2026)
  • Ytron high-speed mixer
  • Aseptic high-pressure homogenizers
  • Robotic palletizing system
  • Automatic secondary packaging line (pouch line)

Elsdorf

DE

Registered office

Product Concepts

Product range overview
Product range overviewContract filling · food industry
Drinkfit beverages
Drinkfit beveragesFilling · beverage industry
NaschKatze dessert sauce
NaschKatze dessert sauceFilling · food industry
Health nutrition
Health nutritionFilling · dietetic foods
Lifestyle beverages
Lifestyle beveragesFilling · beverage industry
Vegan concepts
Vegan conceptsFilling · milk alternatives
Pet food
Pet foodFilling · pet food

Inside the production

Schlüchtern plant
Schlüchtern plant
Immergut production
Immergut production
Filling lines
Filling lines
Logistics & packaging
Logistics & packaging
Laboratory
Laboratory
Contract filling
Contract filling

Industries

Food industryBeverage industryRetail (private labels)Pet foodDietetic foods / enteral nutrition

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Contract filling / co-packing of liquid productsAssembly––––Milk, Juices, Milk alternatives (soy, oats, rice, quinoa, almond), Pet food
Mixing & filling (processing) according to customer recipeEngineering––––Milk, Juices, Milk alternatives
Concept & product developmentEngineering–––––
Cold homogenization (pre-processing)Testing–––––
Aseptic high-pressure homogenizationTesting–––––
Robotic palletizingAssembly–––––
Secondary packaging (Multipack 3-pack/6-pack shrink-wrapped)Assembly–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
TetraPak EDGE filling line (200ml/250ml, straw or HeliCap Pro cap)Tetra Pak EDGE4200ml/250ml–Schlüchtern
TetraPak Prisma Edge filling line (200/250/300ml, telescopic straw or DreamCap Pro)Tetra Pak Prisma Edge1200ml/250ml/300ml–Schlüchtern
TetraPak Prisma Square filling line (330ml, DreamCap Pro)Tetra Pak Prisma Square2330ml–Schlüchtern
TetraPak EDGE filling line (1L/500ml, LightWing cap)Tetra Pak EDGE21 liter / 500ml–Schlüchtern
Gualapack pouch filling line (Cheerpack CP 70–500ml, Doypack DP 40–200ml)Gualapack Cheerpack CP / Doypack DP170/90/110/200/250/330/375/500 ml; DP 40/70/90/110/150/200 ml–Schlüchtern
SIG pouch filling line aseptic (Doypack DP 90–200ml, from Q4/2026)SIG Doypack DP1DP 90/100/110/150/200 ml–Schlüchtern
Ytron high-speed mixerYtron1–2024/2025Schlüchtern
Aseptic high-pressure homogenizer–1–2024/2025Schlüchtern
Robotic palletizing system––––Schlüchtern
Automatic secondary packaging line (pouch line)–––2025/2026Schlüchtern

Additional services

Contract filling / co-packing (32 filling lines)Concept & product developmentRecipe developmentMixing & filling according to customer recipeCo-Man service (bulk)Filling in Tetra Pak, Gualapack and doypack pouchesProduct configurator

Quality & Certifications

The company has been working with a HACCP system since 1998 and process-oriented according to ISO 9001 since 2000. Quality assurance includes IFS Higher Level, BRC A+, organic certification as well as annual inspections by a veterinarian.

EvidenceSchlüchtern
ISO 9001
ISO 14001
ISO 45001
ISO 50001
IFS Version 8 Higher Level
BRC Issue 9 (A+)
Organic DE-ÖKO-003
HACCP
SMETA
ZNU Sustainable Business Management

History

  1. 1883

    Foundation of the Stavenhagen dairy

  2. 1894

    Foundation of the Schlüchtern dairy cooperative

  3. 1932

    Foundation of the A. Ziegler dairy in Schlüchtern

  4. 1964

    Acquisition of the Immergut "West" brand by the A. Ziegler dairy

  5. 1990

    Immergut "West" becomes a member of the Numico Group

  6. 2001

    Acquisition of Immergut "West" by Friesland Dairy & Drinks Group and Coberco Dairy Foods

  7. 2003

    Merger of Immergut "West" and "East"

  8. 2005

    Foundation of Immergut GmbH & Co. KG

  9. 2007

    Immergut becomes a member of the Bauer Group

  10. 2014

    Immergut becomes part of the Bauer holding

  11. 2024/2025

    Modernization of robotic palletizing, installation of Ytron mixer, cold homogenization, first aseptic high-pressure homogenization, batch management

  12. 2025/2026

    Installation of an aseptic SIG pouch filling line, automatic secondary packaging, digitalization (traceability, planning tool)

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