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In-Circuit – Fertigung

Electronics from Dresden: radio modules, UWB positioning systems and PCB manufacturing from schematic to series production.

In-Circuit Logo

In-Circuit Solutions GmbH

Dresden · Development and ManufacturingNew on Amplifa

2004Founded in Dresden
1Location: development and manufacturing under one roof
HRB 41557, Amtsgericht DresdenCommercial register
ISO 9001:2015Certified quality management system
UWB, Sub-GHz, 2,4 GHzFocus functions of the module platform

About In-Circuit Solutions

In-Circuit Solutions GmbH has been developing and manufacturing electronics in Dresden since 2004. The focus is on industrial radio modules and system solutions, in particular for positioning and distance measurement using Ultra-Wideband (UWB). The company offers the entire spectrum from concept, schematic, EMC-compliant and impedance-controlled PCB layout, embedded software and firmware through to enclosure design and its 3D printing using the HP Jet Fusion process. Manufacturing takes place in-house: an SMT assembly line for printed circuit boards and an HP Jet Fusion 3D printing system enable short lead times from prototype to series production. Proprietary product families are the UWB positioning systems ICPROX (collision protection) and ICTRAC (real-time positioning), the radino radio modules, ICnova ARM computing modules as well as ICfly avionics. Customers come from Industry 4.0, intralogistics, vehicle and AGV safety, avionics and general industrial electronics.

Site
Dresden
Processes
SMT assembly (PCB population), Printed circuit board manufacturing line, Contract manufacturing of electronic assemblies (development, production and testing), PCB layout (EMC-compliant, impedance-controlled), Hardware/software/mechanical co-design, schematic development, firmware, Antenna design and tuning, Industrial 3D printing (HP Jet Fusion, Multi Jet Fusion), Enclosure design including 3D printing of enclosures
Materials
PA12 (HP 3D High Reusability PA 12), Printed circuit board material (PCB), HP Jet Fusion (Multi Jet Fusion), Ultra-Wideband (UWB)
Certificates
ISO 9001:2015
Founded
2004
Industries
Industry 4.0, Intralogistics / Warehousing, Vehicle and AGV Safety, Avionics, Industrial Electronics/OEM
  1. 01

    Concept and hardware/software/mechanical co-design

  2. 02

    Schematic, EMC-compliant and impedance-controlled PCB layout

  3. 03

    Embedded software, firmware and cloud connectivity

  4. 04

    Enclosure design

  5. 05

    SMT assembly and PCB manufacturing

  6. 06

    3D printing of enclosures (HP Jet Fusion, PA12)

  7. 07

    Testing and series production

Processes and Materials

MJF

HP Jet Fusion (Multi Jet Fusion)

Industrial 3D printing for robust enclosures and functional components from one-off pieces to small series, without tooling costs.

PA12

PA12 (HP 3D High Reusability PA 12)

Polyamide with high isotropy and nearly 100 percent density, suitable for enclosures, complex assemblies and functionally stressed parts.

PCB

Printed circuit board material (PCB)

The basis of SMT assembly and impedance-controlled, EMC-compliant PCB manufacturing.

UWB

Ultra-Wideband (UWB)

Radio technology for centimeter-accurate positioning and distance measurement in ICPROX, ICTRAC and radino modules.

Locations

Standort Dresden

Dresden

DE

Development and Manufacturing

Lot size
One-off pieces to series production (high mix)
Materials
PCB, PA12
  • HP Jet Fusion 3D printing system (Multi Jet Fusion)
  • SMT assembly line for printed circuit boards

Products and Assemblies

radino40 DW1000 UWB radio module
radino40 DW1000 UWB radio moduleSMT assembly · UWB positioning
ICnova CPU module
ICnova CPU moduleSMT assembly · Industrial ARM computing modules
ICfly avionics device
ICfly avionics deviceElectronics manufacturing · Avionics
radino radio modules
radino radio modulesSMT assembly · UWB and Sub-GHz
3D-printed PA12 enclosure
3D-printed PA12 enclosureHP Jet Fusion · Enclosure design

Inside the production

ICPROX collision protection
ICPROX collision protection
ICTRAC real-time positioning
ICTRAC real-time positioning
ICTRAC heatmap of travel routes in a hall
ICTRAC heatmap of travel routes in a hall
radino40 DW3000 (FiRa)
radino40 DW3000 (FiRa)
ICnova module on a baseboard
ICnova module on a baseboard

Industries

Industry 4.0Intralogistics / WarehousingVehicle and AGV SafetyAvionicsIndustrial Electronics/OEM

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMT assembly (PCB population)Assembly–––Series production / high-mixPrinted circuit boards (PCB)
Printed circuit board manufacturing lineAssembly––––Printed circuit boards (PCB)
Contract manufacturing of electronic assemblies (development, production and testing)Assembly––––Electronics
PCB layout (EMC-compliant, impedance-controlled)Engineering–––––
Hardware/software/mechanical co-design, schematic development, firmwareEngineering–––––
Antenna design and tuningEngineering–––––
Industrial 3D printing (HP Jet Fusion, Multi Jet Fusion)Additive–––One-off pieces – Small seriesPA12
Enclosure design including 3D printing of enclosuresEngineering––––PA12
Protective coating (conformal coating, on request)Surface–––––
Embedded software and cloud connectivityEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
HP Jet Fusion 3D printing system (Multi Jet Fusion)HP–––Dresden
Printed circuit board manufacturing line (SMT assembly line)––––Dresden

Additional services

Hardware/software/mechanical co-designSchematic and EMC-compliant, impedance-controlled PCB layoutEmbedded software and firmwareSMT assembly / PCB manufacturingIndustrial 3D printing (HP Jet Fusion, PA12)Enclosure designContract manufacturingRF/antenna designTDoA UWB systems for project businessProduct support

Quality

The quality management system is certified to ISO 9001:2015 (No. Q-23-25093) and covers the development, production and testing of electronic assemblies and systems. Traceability down to the individual batch and continuous improvement of processes are central components.

EvidenceDresden
ISO 9001:2015

History

  1. 2004

    Founded in Dresden; development and manufacturing at the same location ever since

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