Planning, manufacturing and service of sand preparation plants and special machinery for foundries
Industrieanlagen Hlebar
EnnepetalNew on Amplifa
About Industrieanlagen Hlebar
Industrieanlagen Hlebar (IAH) is a manufacturer of special machinery and plants for sand preparation in foundries, founded in 1998 and based in Ennepetal, North Rhine-Westphalia. The company plans, designs and manufactures complete sand preparation plants as well as individual components such as model and unit sand slingers, pin basket slingers, core sand mixers, continuous mixers, pneumatic conveying systems, screening and conveying technology as well as metallurgical injection technology. The entire manufacturing of all individual parts is carried out in-house in Ennepetal, including on-site assembly and commissioning at the customer. Steel and stainless steel (including 1.4301) as well as hot-dip galvanized components are used as factory materials. In addition to new plants, IAH offers maintenance, repair and overhaul of machines and components, new production of spare parts as well as trading in overhauled used machines. Customers are foundries (green sand and resin sand foundries), the metallurgy sector and mechanical engineering at home and abroad.
- Site
- Ennepetal
- Processes
- Plant and apparatus engineering (special machinery for sand preparation in foundries), Planning & Design of plants and individual components, Manufacturing of plant components and individual parts (in-house production Ennepetal), On-site assembly & commissioning incl. instruction, Maintenance, repair and overhaul of plants and machines, New production and overhaul of continuous mixer housings and feed screws; conversion of troughs, Planning and production of sand preparation plants for bentonite-bound molding sand (green sand), Manufacture of model, unit and filling sand slingers (mobile/stationary, up to 240 m³/h)
- Materials
- Stainless steel (material 1.4301), Stainless steel (mixing containers/plates core sand mixers), bentonite-bound foundry sand (green sand/molding sand), resin-bound sand, water-bound sand, Bentonite, Lime, hot-dip galvanized material
- Founded
- 1998
- Industries
- Foundries (green sand/molding sand), Resin sand foundries, Metallurgy, Mechanical engineering
- 01
Planning & Design
- 02
Manufacturing of plant components (in-house production Ennepetal)
- 03
On-site assembly & commissioning
- 04
Maintenance, repair & spare parts service
Materials & Processes
Stainless steel (1.4301)
Used for sand traps and mixing containers or wear plates of core sand mixers.
Steel
Base material for plant components in plant and apparatus engineering.
Hot-dip galvanized material
Optional for elevators and conveying technology in permanent outdoor use.
Sintered metal
Used as sintered metal inserts in fluidizing bottoms of pneumatic conveying systems.
Plastic
Used for wear parts such as plastic cones in conveying systems.
Locations
Ennepetal
DEProduction and administration site
- Materials
- Steel, stainless steel (1.4301)
- Own products: model/unit sand slingers IAH 2011–8102 (2–100 m³/h)
- Pin basket slingers IAH 10/20–180/240 (10–240 m³/h)
- Core sand mixers/batch mixers IAH 400–3300
- Spare parts warehouse for slingers, mixers and conveying systems
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plant and apparatus engineering (special machinery for sand preparation in foundries)Engineering | – | – | – | – | Stainless steel, Steel |
| Planning & Design of plants and individual componentsEngineering | – | – | – | – | – |
| Manufacturing of plant components and individual parts (in-house production Ennepetal)Assembly | – | – | – | – | Stainless steel (1.4301) |
| On-site assembly & commissioning incl. instructionAssembly | – | – | – | – | – |
| Maintenance, repair and overhaul of plants and machinesAssembly | – | – | – | – | – |
| New production and overhaul of continuous mixer housings and feed screws; conversion of troughsAssembly | – | – | – | – | – |
| Planning and production of sand preparation plants for bentonite-bound molding sand (green sand)Engineering | – | – | – | – | bentonite-bound foundry sand (green sand) |
| Manufacture of model, unit and filling sand slingers (mobile/stationary, up to 240 m³/h)Casting | – | – | – | – | Molding sand, bentonite-bound molding sand |
| Manufacture of pin basket slingers (10-240 m³/h)Casting | – | – | – | – | Molding sand |
| Manufacture of core sand, batch and continuous mixers (e.g. type IAH 400-3300)Casting | – | – | – | – | resin-bound sands, water-bound sands, Stainless steel |
| Manufacture of pneumatic conveying systems (dense phase conveying, vessels 18-2,000 liters) forCasting | – | – | – | – | Bentonite, Coal dust, Cupola furnace dust, Lime, Filter dust |
| Manufacture of shakeout grates, polygon screens, screening troughsCasting | – | – | – | – | Molding sand |
| Manufacture of shakeout/vibratory conveyors, conveying troughs, conveyor belts, elevators (bucketCasting | – | – | – | – | hot-dip galvanized material, Hard metal (overlay welding) |
| Manufacture of metallurgical injection technology (desulfurization/dephosphorization plants)Casting | – | – | – | – | Pig iron, Steel, Lime, Coal |
| Spare parts sales and new production of parts (slingers, continuous mixers, pneumaticAssembly | – | – | – | – | Sintered metal, Plastic |
| Sale of used/overhauled foundry machines (continuous mixers, sand slingers)Casting | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Model sand slinger (own product, type series IAH 2011-2521) | IAH IAH 2011 / IAH 2521 | – | Capacity 2-5 m³/h, drive power 5.5-7.5 kW | – | Ennepetal |
| Unit ready-mixed sand slinger (own product) | IAH IAH 4012 - IAH 8102 | – | Capacity 6-100 m³/h, drive power 18.5-90 kW | – | Ennepetal |
| Pin basket slinger (own product) | IAH IAH 10/20 - IAH 180/240 | – | Capacity 10-240 m³/h | – | Ennepetal |
| Core sand mixer / batch mixer (own product, stainless steel) | IAH IAH 400-3300 | – | – | – | Ennepetal |
| Continuous mixer (three-shaft mixer, used) | Axmann TM20 | 1 | Capacity 20 t/h, mixing arm radius 2.5 m, 380 V | – | Ennepetal |
| Model sand slinger (used, overhauled) | Paulus HP5022/1 | 1 | Capacity 20 t/h, drive power 22 kW, sand trap made of 1.4301 | – | Ennepetal |
Additional services
History
- 1998
Founding of Industrieanlagen Hlebar by Zvonimir Hlebar
- 2007
Handover of the business to son Oliver Hlebar