Manufacturing, delivery and assembly of steel halls, industrial and administrative buildings as turnkey steel construction solutions.
Industriebau Bönnigheim GmbH + Co. KG
Bönnigheim · PegauNew on Amplifa
Steel construction specialist since 1982
Industriebau Bönnigheim GmbH + Co. KG (IBB) is a steel construction specialist based in Bönnigheim and part of the Lotter Group. The company produces, delivers and assembles steel load-bearing structures, industrial and administrative buildings as well as steel halls in high-quality prefabricated construction – from a single trade to the closed building envelope to the turnkey complete building. Production takes place in its own plants in Bönnigheim (over 10,000 m² of production space) and Pegau near Leipzig (over 7,000 m²) with CAD/CAM-supported production, a 3D plasma cutting robot and a CNC-controlled machine park; up to 1,000 tonnes of steel are processed per month. More than 120 engineers and skilled workers plan and manufacture to ISO 9001 and with manufacturer certification in accordance with EN 1090 up to execution class EXC3. Customers include companies from industry, logistics, energy supply and the automotive trade. In addition to manufacturing, IBB offers consulting, planning and structural analysis, assembly and energy consulting from a single source.
- Site
- Bönnigheim
- Processes
- Steel construction manufacturing (prefabrication of steel load-bearing structures), Cutting with 3D plasma cutting robot, Welding manual metal arc welding (111), MAG welding with solid wire electrode (135), Drawn arc stud welding with ceramic ferrule or shielding gas (783), Assembly of steel structures and industrial buildings, Design and planning of steel structures and industrial buildings, Corrosion protection / coating of load-bearing components up to EXC3
- Materials
- Steel (material group 1.1), Steel (material group 1.2), Steel (material group 1.3), Steel (material group 1.4), Aluminium (Alu-Cobond cassette wall, aluminium windows), Steel (CEN ISO/TR 15608 group 1.1), Steel (CEN ISO/TR 15608 group 1.2), Steel (CEN ISO/TR 15608 group 1.3)
- Certificates
- ISO 9001:2015, EN 1090-2 welding certificate (EXC3), EN 1090-2 welding certificate (EXC3, Pegau), DIN EN ISO 3834-2 (Pegau), EN 1090-2 EXC3, ISO 3834-2
- Founded
- 1982
- Employees
- 120
- Industries
- Industrial construction, Hall construction, Commercial construction, Steel high-rise construction, Administrative building construction, Automotive trade
- 01
Consulting
- 02
Planning and structural analysis
- 03
Design (CAD/CAM)
- 04
Manufacturing (3D plasma cutting robot, CNC-controlled machine park)
- 05
Corrosion protection
- 06
Assembly
- 07
Turnkey complete building
Materials and manufacturing processes
Steel (CEN ISO/TR 15608 group 1.1)
Unalloyed steel of material group 1.1 for steel load-bearing structures and hall constructions.
Steel (CEN ISO/TR 15608 group 1.2)
Unalloyed steel of material group 1.2, welding-approved up to EXC3.
Steel (CEN ISO/TR 15608 group 1.3)
Fine-grained structural steel of material group 1.3 for higher-load structures (Pegau site).
Steel (CEN ISO/TR 15608 group 1.4)
Fine-grained structural steel of material group 1.4 for highly loaded construction components (Pegau site).
Aluminium (Alu-Cobond cassette wall, aluminium windows)
Aluminium components for cassette walls, mullion-transom glazing and windows in building envelopes.
Manual metal arc welding
Manual welding process for steel of material groups 1.1 and 1.2.
MAG welding (solid wire electrode)
Core process for steel load-bearing structures of material groups 1.1 to 1.4.
Drawn arc stud welding
Stud welding with ceramic ferrule or shielding gas for connections in steel construction.
3D plasma cutting robot
Flame cutting of complex contours with 3D plasma cutting robot and CAD/CAM connection.
Corrosion protection up to EXC3
Coating of load-bearing components in accordance with execution class EXC3; hot-dip galvanizing as part of project scope.
Production sites
Bönnigheim
DEHeadquarters: administration, planning and production
- Part weight / size
- Up to 1,000 t of steel/month
- Lot size
- Project-based, individual trades to turnkey construction
- Materials
- Steel (material groups 1.1, 1.2), aluminium
- 3D plasma cutting robot
- CAD/CAM manufacturing technology
- CNC-controlled machine park
- Overhead travelling cranes
Pegau
DELeipzig branch: production and project realization
- Lot size
- Project-based
- Materials
- Steel (material groups 1.1 to 1.4)
- Welding certificates to EN 1090-2 EXC3
- CNC-controlled machine park
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Steel construction manufacturing (prefabrication of steel load-bearing structures)Joining | – | – | 1,000 tonnes of steel per month | – | Steel |
| Cutting with 3D plasma cutting robotMachining | – | – | – | – | Steel |
| Welding manual metal arc welding (111)Joining | – | – | – | – | Steel (material groups 1.1, 1.2) |
| MAG welding with solid wire electrode (135)Joining | – | – | – | – | Steel (material groups 1.1, 1.2, 1.3, 1.4) |
| Drawn arc stud welding with ceramic ferrule or shielding gas (783)Joining | – | – | – | – | Steel |
| Assembly of steel structures and industrial buildingsAssembly | – | – | – | – | Steel |
| Design and planning of steel structures and industrial buildingsEngineering | – | – | – | – | – |
| Corrosion protection / coating of load-bearing components up to EXC3Surface | – | – | – | – | Steel |
| Hot-dip galvanized steel structures (as part of project scope)Surface | – | – | – | – | Steel |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3D plasma cutting robot | – | – | – | – | Bönnigheim |
| CNC-controlled machine park | – | – | – | – | Bönnigheim |
| Overhead travelling cranes | Demag | – | – | – | Bönnigheim |
Additional services
Reference customers
Quality and certifications
IBB is certified to ISO 9001, holds the manufacturer certification in accordance with EN 1090 for load-bearing components up to EXC3 with in-house production control (WPK) as well as welding certificates in accordance with ISO 3834-2.
| Evidence | Bönnigheim | Pegau |
|---|---|---|
| ISO 9001:2015 | ||
| EN 1090-2 EXC3 | ||
| ISO 3834-2 |
Company history
- 1982
Foundation of Industriebau Bönnigheim; part of the Lotter Group ever since.