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INEOS Oligomers – Fertigung

Manufacture of Linear Alpha Olefins, Polyalphaolefins, Polybutenes and specialty chemicals for lubricants and cosmetics.

INEOS Oligomers Logo

INEOS Oligomers

League City (Texas, USA) · Rolle (CH) · Feluy (BE) · Tokyo (JP) · Singapore (SG)New on Amplifa

2022Commissioning of the world's largest single-train LV PAO
5Locations in North America, Europe and Asia
1EFfCI GMP certification for cosmetic ingredients

About INEOS Oligomers

INEOS Oligomers is a business unit of INEOS Group and, according to company statements, the world's largest integrated manufacturer of low-viscosity polyalphaolefins (LV PAO). The product portfolio comprises Linear Alpha Olefins (LAO), used as co-monomers in polyethylene production as well as in surfactants, lubricants and oil drilling fluids; polyalphaolefins for high-performance synthetic lubricants from automobiles to wind turbines; polybutenes (PIB) for lubricants, adhesives, coatings, pharmaceutical and agricultural applications; and specialty products such as cyclopentane, diisobutylene, isoamylene, isododecane, isohexadecane, methoxypentane and methylpropadiene for cosmetics, refrigerants and tire production. In 2022 the company commissioned the world's largest single-train LV PAO plant in Chocolate Bayou, Texas; in 2023 this was followed by EFfCI GMP certification for cosmetic ingredients. The company is headquartered in League City, Texas, with European sites in Rolle (Switzerland) and Feluy (Belgium) as well as sales offices in Tokyo and Singapore.

Site
League City, TX, USA
Processes
Chemical production of petrochemicals, specialty chemicals and oil products, Manufacture of Linear Alpha Olefins (LAO), Manufacture of Polyalphaolefins (PAO, low-viscosity), Manufacture of Polybutenes (PIB), Manufacture of specialty products (cyclopentane, diisobutylene, isoamylene, isododecane,, Operation of the world's largest single-train plant for low-viscosity polyalphaolefins (LV PAO), Debottlenecking of the isoamylene unit (25%), Manufacture of petrochemicals
Materials
Linear Alpha Olefins, Polyalphaolefins, Polybutenes (PIB), Cyclopentane, Diisobutylene, Isoamylene, Isododecane, Isohexadecane
Certificates
EFfCI GMP (cosmetic ingredients)
Industries
Lubricants, Polyether Manufacturing (Co-monomers), Surfactants, Oil and Drilling Fluids, Cosmetics, Refrigerants
  1. 01

    Cracking/olefin recovery (INEOS Verbund)

  2. 02

    Oligomerization to LAO

  3. 03

    Hydrogenation to PAO

  4. 04

    Polymerization to PIB

  5. 05

    Specialty product synthesis

  6. 06

    Quality inspection and packaging

  7. 07

    Worldwide distribution

Products and Active Ingredients

LAO

Linear Alpha Olefins

Co-monomers in polyethylene production as well as for surfactants, lubricants and oil drilling fluids.

PAO

Polyalphaolefins (LV PAO)

Base for high-performance synthetic lubricants from automobiles to wind turbines.

PIB

Polybutenes (PIB)

Used in lubricants, adhesives, coatings, pharmaceuticals, films, sealants and agrochemicals.

SP

Specialty Products (Cyclopentane, Diisobutylene, Isoamylene et al.)

For cosmetics, refrigerants and tire production.

Locations

League City, Texas

US

Headquarters / Sales Americas

Rolle

CH

Sales Europe

Standort Feluy

Feluy

BE

Production / Sales Europe (Parc Industriel Nord, Zone C)

Materials
Isoamylene
  • Isoamylene unit (25% debottlenecking 2022)
  • Solar park (2024, CO2-free electricity)

Tokyo

JP

Sales Asia (INEOS Singapore Pte. Ltd. Japan Branch)

Singapore

SG

Sales Asia

Product Groups

Polyalphaolefins
PolyalphaolefinsOligomerization · Lubricants
Specialty Products for Pharma and Cosmetics
Specialty Products for Pharma and CosmeticsSpecialty chemicals · Pharma/Cosmetics
Linear Alpha Olefins
Linear Alpha OlefinsOligomerization · Transport/Logistics

Inside the production

INEOS Oligomers – About Us
INEOS Oligomers – About Us
Solar Park at the Feluy Site
Solar Park at the Feluy Site
Contact and Sales
Contact and Sales

Industries

LubricantsPolyether Manufacturing (Co-monomers)SurfactantsOil and Drilling FluidsCosmeticsRefrigerantsTire ProductionPharmaceuticalsAdhesivesAgricultural Industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Chemical production of petrochemicals, specialty chemicals and oil productsChemicals/Specialty Chemicals–––––
Manufacture of Linear Alpha Olefins (LAO)Chemicals/Specialty Chemicals––––Linear Alpha Olefins
Manufacture of Polyalphaolefins (PAO, low-viscosity)Chemicals/Specialty Chemicals––––Polyalphaolefins
Manufacture of Polybutenes (PIB)Chemicals/Specialty Chemicals––––Polybutenes (PIB)
Manufacture of specialty products (cyclopentane, diisobutylene, isoamylene, isododecane,Chemicals/Specialty Chemicals––––Cyclopentane, Diisobutylene, Isoamylene, Isododecane, Isohexadecane, Methoxypentane, Methylpropadiene
Operation of the world's largest single-train plant for low-viscosity polyalphaolefins (LV PAO)Chemicals/Specialty Chemicals––––Polyalphaolefins
Debottlenecking of the isoamylene unit (25%)Chemicals/Specialty Chemicals––––Isoamylene
Manufacture of petrochemicalsChemicals/Specialty Chemicals–––––
Manufacture of oil productsChemicals/Specialty Chemicals–––––
Manufacture of ethylene oxide and derivativesChemicals/Specialty Chemicals––––Ethylene oxide
Manufacture of bio-based acrylonitrile for carbon fiberChemicals/Specialty Chemicals––––Acrylonitrile
Ethylene cracking (Project ONE, steam cracker)Chemicals/Specialty Chemicals––––Ethane, Ethylene
Manufacture of phenol, acetone and alpha-methylstyrene (INVIRIDIS bio product line)Chemicals/Specialty Chemicals––––Phenol, Acetone, Alpha-Methylstyrene
Manufacture of cumeneChemicals/Specialty Chemicals––––Cumene
Manufacture of acetic acid (600kt plant)Chemicals/Specialty Chemicals––––Acetic acid
Manufacture of acetonitrileChemicals/Specialty Chemicals––––Acetonitrile
Manufacture of vinyl acetate monomer (300,000 t/a plant)Chemicals/Specialty Chemicals––––Vinyl acetate monomer
Manufacture of polystyrenePlastics––––Polystyrene
Manufacture of polypropylenePlastics––––Polypropylene
Manufacture of HDPEPlastics––––HDPE
Manufacture of PVCPlastics––––PVC
Manufacture of disinfectants (hand sanitiser)Chemicals/Specialty Chemicals––––Ethanol, Isopropyl alcohol
Manufacture of ultra-pure ethanolChemicals/Specialty Chemicals––––Ethanol
Manufacture of isopropyl alcohol (IPA)Chemicals/Specialty Chemicals––––Isopropyl alcohol
Manufacture of green hydrogen by electrolysisChemicals/Specialty Chemicals––––Hydrogen
Manufacture of blue hydrogenChemicals/Specialty Chemicals––––Hydrogen
Carbon Capture and Storage (CCS, Project Greensand)Engineering––––CO2
Carbon Capture and Transportation (CO2 carriers)Engineering––––CO2
Automotive manufacturing (Grenadier 4x4)Assembly–––––
Manufacture of carbon fibersPlastics––––Carbon fiber, Acrylonitrile
Composites manufacturing (INEOS Composites, aspartic acid synthetic resins)Plastics–––––
Manufacture of titanium dioxideChemicals/Specialty Chemicals––––Titanium dioxide
Oil and gas productionOil & Gas––––Crude oil, Natural gas
Operation of the Forties Pipeline System (pipeline system)Transport/Logistics––––Crude oil
Recycling of PVC (VinylPlus)Plastics––––PVC
Manufacture of plastic piping (WL Plastics)Plastics––––Polyethylene

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Steam cracker (ethylene cracker)–1Project ONE, ~€4bn investment, commissioning 2027–Antwerp, Belgium
Ethane storage tank (cryogenic)–1197,000 m³ - largest cryo tank in Europe2024Antwerp, Belgium
LV PAO plant (low-viscosity polyalphaolefins)–1world's largest single-train plant2022Chocolate Bayou, Texas, USA
Acetic acid plant–1600 kt–Eastman Texas City, USA
Isoamylene unit–1Debottlenecking 25%2022Feluy, Belgium
Cumene plant–1largest in Europe2023Antwerp, Belgium
Steam and power plant–1£350m investment–Grangemouth, UK
Vinyl acetate monomer plant–1300,000 t/a–Hull, UK
Ethylene oxide plant––––Bayport, Texas, USA
Electrolysis plants (green hydrogen)––––Norway, Germany, Belgium, France, UK
Solar farm–190,000 panels2024Jemeppe, Belgium
Hand sanitiser production facilities–61 million bottles/month each, built in 10 days2020Newton Aycliffe (UK) et al.
Acetonitrile plant–1––Cologne, Germany
PTA plant (purified terephthalic acid)–1––Geel, Belgium
Automotive manufacturing plant (Grenadier 4x4)–1––Hambach, France (former Mercedes-Benz)
Isoamylene unit–1Debottlenecking 25%2022Feluy, Belgium
Steam cracker complex (Lavera)–1one of the largest in Europe–Lavera, France

Quality

INEOS Oligomers is certified to EFfCI GMP for cosmetic ingredients; specifications, technical data sheets and safety data sheets are provided for each product line.

EvidenceFeluy
EFfCI GMP (cosmetic ingredients)

History

  1. 2022

    Start-up of the world's largest single-train LV PAO plant at the Chocolate Bayou, Texas site

  2. 2022

    25% debottlenecking of the isoamylene unit in Feluy

  3. 2023

    Receipt of EFfCI GMP certification for cosmetic ingredients

  4. 2024

    New solar park delivers CO2-free electricity for the Oligomers site in Feluy

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