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Infrasolid – Fertigung

Develops and manufactures thermal infrared radiation sources for NDIR gas analysis and IR spectroscopy.

Infrasolid Logo

Infrasolid GmbH

DresdenNew on Amplifa

2017Founded
GmbHLegal form
1971Origin of infrared research at TU Dresden

About Infrasolid

Infrasolid GmbH is a high-tech company based in Dresden that develops and manufactures high-performance thermal infrared radiation sources for NDIR gas analysis and IR spectroscopy. The basis is a patented nanotechnology for extremely thin, highly absorbent layers combined with self-supporting, monolithic metal-foil filaments made of high-melting metals such as tantalum and tungsten. The emitters feature hermetically sealed housings (SOLIDSEAL®) with sapphire or glass windows and are available in SMD packages suitable for automated placement. In addition to series production, the company offers customized radiation sources as well as a black-coating service for temperature-sensitive materials. Typical applications are found in environmental protection, exhaust gas measurement, explosion protection, building technology and medical technology. Production takes place at the Technologiezentrum Dresden-Süd site; since 2022, Infrasolid has been part of the iST Group headquartered in Ebnat-Kappel, Switzerland.

Site
Dresden
Processes
Black coating service (black optical coating, heat-resistant), Structuring of black coatings by photolithography, Manufacture of thermal infrared radiation sources (NDIR gas analysis, IR spectroscopy), SMD placement of IR emitters (pick-and-place, automatic wire bonding), Large-area deposition of nanostructures (functional optical thin films), Housing technology SOLIDSEAL® (hermetically sealed housings, soldered sapphire window), MEMS manufacturing processes for emitter filaments (adaptation of size and geometry), Black-ceramic emitter development (black coating on ceramic, both sides, operation up to 1200
Materials
Tungsten, Tantalum, Sapphire, Aluminum oxide ceramic, Silicon carbide, Glass, Silicon (Si-MEMS emitters, reference technology), Lithium tantalate (pyroelectric detectors, LiTaO3)
Founded
2017
Industries
Gas analysis / NDIR gas sensing, IR spectroscopy, Medical technology & consumer health care, Safety engineering & environmental protection, Mobile & smart-home applications, Oil, gas and chemical industry
  1. 01

    MEMS fabrication of the metal-foil filaments (tantalum, tungsten)

  2. 02

    Large-area deposition of nanostructures (black coating)

  3. 03

    Structuring of the coating by photolithography

  4. 04

    Hermetic housing technology SOLIDSEAL® with sapphire or glass window

  5. 05

    SMD placement (pick-and-place, automatic wire bonding)

  6. 06

    Optical characterization (FT-IR spectrometry)

Materials and Processes

Ta

Tantalum

Metal-foil filaments for SMD-capable broadband infrared emitters with high mechanical stability.

W

Tungsten

High-melting filament material for thermal infrared radiation sources.

Saphir

Sapphire

Soldered sapphire windows for hermetically sealed housings up into the MWIR range (6 μm).

Al2O3

Aluminum oxide ceramic

Substrate for black-ceramic emitters with black coating on both sides, operational up to 1200 K.

SiC

Silicon carbide

Ceramic Globar material for infrared and terahertz spectroscopy.

Glas

Glass

Standard housing material for emitters in the NIR/SWIR range.

Si

Silicon

Reference technology of Si-MEMS emitters, which Infrasolid's performance clearly exceeds.

Locations

Standort Dresden

Dresden

DE

Company headquarters with its own production facility (Technologiezentrum Dresden-Süd)

Materials
Tantalum, tungsten, sapphire, glass, Al2O3 ceramic
  • Machine for large-area deposition of nanostructures
  • Pick-and-place placement machine (SMD)
  • Automatic wire bonding system
  • FT-IR spectrometer Bruker Vertex 70v

Products and Components

High-temperature infrared emitter HIS550R
High-temperature infrared emitter HIS550RMetal-foil filament · Gas analysis
HISpower emitter HIS2000R-CWC300
HISpower emitter HIS2000R-CWC300TO-8 housing · NDIR gas analysis
SMD infrared emitter HIT100smd
SMD infrared emitter HIT100smdSMD placement · Smart home / mobile devices
Custom emitters
Custom emittersCustom manufacturing · Metrology
Black Coating
Black CoatingThin-film coating · Optics / detector technology
Gas filter cell
Gas filter cellAccessories · Gas analysis

Inside the production

Manufacturing of thermal infrared emitters in Dresden
Manufacturing of thermal infrared emitters in Dresden
Infrasolid production environment
Infrasolid production environment
Technologiezentrum Dresden-Süd
Technologiezentrum Dresden-Süd
Emitter manufacturing and testing
Emitter manufacturing and testing

Industries

Gas analysis / NDIR gas sensingIR spectroscopyMedical technology & consumer health careSafety engineering & environmental protectionMobile & smart-home applicationsOil, gas and chemical industryElemental analysisEnvironmental & emissions monitoringDefense & aerospaceTerahertz spectroscopyBuilding technologyExhaust gas measurementExplosion and fire protectionData centers (radiative cooling)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Black coating service (black optical coating, heat-resistant)Surface––––Ceramic (Al2O3), flat substrates, plastics (temperature-sensitive materials), metals
Structuring of black coatings by photolithographySurface–––––
Manufacture of thermal infrared radiation sources (NDIR gas analysis, IR spectroscopy)Assembly––––metal-foil filaments, glass, sapphire, ceramic
SMD placement of IR emitters (pick-and-place, automatic wire bonding)Assembly––––tantalum, metal-foil filaments, glass
Large-area deposition of nanostructures (functional optical thin films)Surface–––––
Housing technology SOLIDSEAL® (hermetically sealed housings, soldered sapphire window)Joining––––sapphire, glass, metal
MEMS manufacturing processes for emitter filaments (adaptation of size and geometry)Engineering––––high-melting metal, tantalum, tungsten
Black-ceramic emitter development (black coating on ceramic, both sides, operation up to 1200Surface––––Al2O3 ceramic, SiC, ceramic
Custom development of radiation sources (adapted measurement solutions)Engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machine for large-area deposition of nanostructures–1––Dresden
Pick-and-place placement machine (SMD)––––Dresden
Automatic wire bonding system––––Dresden
FT-IR spectrometer (measuring instrument, Bruker Vertex 70v)Bruker Vertex 70v1––Dresden

Additional services

Black coating service (heat-resistant, extremely thin black coating)Custom development of tailored radiation sourcesSMD-placement-capable emitters (SOLIDSEAL® hermetic packaging, sapphire window)Structuring of black coatings by photolithographyLow-temperature coating process for temperature-sensitive materials

Reference customers

InfraTec GmbH (cooperation partner/support on the NDIR demonstrator)

History

  1. 1971

    Dr. Ludwig Walther becomes professor at TU Dresden and begins research on infrared detectors – the origin of the tradition in infrared metrology.

  2. 2007–2011

    Dr. Marco Schossig develops and patents a nanotechnology for extremely thin, highly absorbent layers for thermal infrared sensors.

  3. 2016

    Infrared radiation sources further developed with an EXIST founder scholarship become market-ready.

  4. 2017

    Founding of Infrasolid GmbH, based in Dresden, as a spin-off of TU Dresden (May 2017).

  5. 2022

    Infrasolid becomes part of the iST Group headquartered in Ebnat-Kappel, Switzerland.

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