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Breitenbach Hydraulik – Fertigung

Construction of hydraulic power units up to 90 kW and 700 bar as well as its own axial piston motors, service and mobile workshops.

Breitenbach Hydraulik Logo

Ing. Dieter Breitenbach GmbH - Hydraulik Automation

Frankfurt am MainNew on Amplifa

1974Founded
2,000+Power units manufactured (approx. 1,800 variants)
90 kW / 700 barMax. drive power / pressures
1 locationFrankfurt am Main

Hydraulics and Automation from Frankfurt

Ing. Dieter Breitenbach GmbH (Breitenbach Hydraulik-Automation) is a family-owned company in the field of hydraulics and automation, founded in 1974 in Frankfurt am Main. Its core business is the engineering, construction and installation of custom hydraulic power units and systems with drive powers up to 90 kW and pressures up to 700 bar, stationary or mobile, including electrical control, as single systems or series production. The media used are hydraulic oil HLP, water glycol HFC and clear water (clear-water hydraulics); in addition, the Frankfurt-based company offers ATEX units and water hydraulics. Since 2006, the company has manufactured its own Michel axial piston units of the swashplate design (9 pistons, 1 to 4,500 rpm, 0.01 to 9.65 kW) and tests every motor on its own test bench including leakage oil measurement. Three business divisions - power unit construction, sales and service - complement each other: maintenance, repair, oil service, hose assembly to DIN 20066 and mobile workshops. Over 2,000 manufactured power units in around 1,800 variants are used, among other things, in mechanical engineering, press construction, shipbuilding, mining and agricultural machinery.

Site
Frankfurt am Main
Processes
Power unit construction (planning, manufacturing, installation of hydraulic power units, series and, Manufacturing of Michel axial piston units (hydraulic motors, swashplate design, 9 pistons,, Hose assembly (hydraulic hose lines to DIN 20066), Test bench testing of the Michel motors at all operating points incl. leakage oil measurement and, Maintenance, inspection, repair and commissioning of hydraulic systems, lubrication systems and, Oil service / fluid service with oil service units (filtration 2 to 40 µm, oil cleanliness to, Repair of mechanical and hydraulic high-pressure hydraulic components (SPX Power Team, Technical consulting, engineering, special design, controls, amortization calculation
Materials
Hydraulic oil HLP, Water glycol HFC, Clear water (clear-water hydraulics), Clear-water hydraulics, Axial piston motor manufacturing (swashplate design), Hose assembly to DIN 20066
Certificates
HYDAC Service Partner certification, HYDAC Service Partner (May 2024), FGMA quality seal, Acceptance authorization pursuant to BetrSichV and WHG §19i, ISO 9001
Founded
1974
Industries
Industrial hydraulics, Mechanical engineering, Machine tools, Presses and stamping, Plastic injection molding machines, Shipbuilding
  1. 01

    Technical consulting and engineering

  2. 02

    Special design and engineering

  3. 03

    Power unit construction and manufacturing (up to 90 kW, 700 bar)

  4. 04

    Test bench testing of own motors (leakage oil measurement, efficiency)

  5. 05

    Assembly and commissioning at the customer

  6. 06

    Maintenance, repair, oil service and mobile workshops

  7. 07

    Spare parts sales and delivery program (Danfoss, HYDAC, Parker, among others)

Media and Processes

HLP

Hydraulic oil HLP

Classic hydraulic oil as the standard medium for power unit construction and fluid service.

HFC

Water glycol HFC

Fire-resistant pressure fluid for power units with increased safety requirements.

Klarwasser

Clear-water hydraulics

Water-based hydraulics for applications with special environmental or fire protection requirements.

AKM

Axial piston motor manufacturing (swashplate design)

Own Michel motors with 9 pistons, 1-4,500 rpm and 0.01-9.65 kW for open and closed circuits.

Schlauch

Hose assembly to DIN 20066

Hydraulic hose lines including a hose management system with test and replacement dates.

Location

Standort Frankfurt am Main

Frankfurt am Main

DE

Headquarters, manufacturing, service, sales

Lot size
Single systems to series production
Materials
Hydraulic oil HLP, water glycol HFC, clear water
  • Own test bench for Michel axial piston motors (leakage oil measurement system, Hottinger Baldwin measuring technology)
  • Mobile workshops / assembly trolleys with measuring devices for pressure, temperature, flow rate, oil cleanliness NAS/ISO
  • Oil service units OF7S10P1 M1B10E, OLF-15-370-N-N15DM002-E, OF5F10

Components and Products

Hydraulic power units
Hydraulic power unitsPower unit construction · Mechanical engineering / press construction
Michel axial piston units
Michel axial piston unitsOwn manufacturing · Shipbuilding / mining / agricultural machinery
Oil service units
Oil service unitsFluid service · System operators

Inside the production

Hydraulic power units from own manufacturing
Hydraulic power units from own manufacturing
Michel axial piston units
Michel axial piston units
Mobile oil service unit OLF-15
Mobile oil service unit OLF-15
Mobile oil service unit OF5F10
Mobile oil service unit OF5F10
Portable oil service unit OF7S10
Portable oil service unit OF7S10

Industries

Industrial hydraulicsMechanical engineeringMachine toolsPresses and stampingPlastic injection molding machinesShipbuildingChemicalsMiningConstruction machineryForestry and agricultural machineryRecycling plantsFood processingSawmillsSlaughterhouses / food plantsCandle factoriesStampingPressesShipbuilding / marine hydraulicsCranes and transport equipmentPrinting machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Power unit construction (planning, manufacturing, installation of hydraulic power units, series andEngineering–––Single system – Series productionHydraulic oil HLP, Water glycol HFC, Clear water
Manufacturing of Michel axial piston units (hydraulic motors, swashplate design, 9 pistons,Assembly–179 mm × 110 mm–––
Hose assembly (hydraulic hose lines to DIN 20066)Joining–––––
Test bench testing of the Michel motors at all operating points incl. leakage oil measurement andTesting–––––
Maintenance, inspection, repair and commissioning of hydraulic systems, lubrication systems andAssembly–––––
Oil service / fluid service with oil service units (filtration 2 to 40 µm, oil cleanliness toSurface––––Hydraulic oil
Repair of mechanical and hydraulic high-pressure hydraulic components (SPX Power TeamAssembly–––––
Technical consulting, engineering, special design, controls, amortization calculationEngineering–––––
System and power unit construction: drive power up to 90 kW, pressures up to 700 bar, stationary orEngineering––––Hydraulic oil HLP, Water glycol HFC, Clear water

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Own test bench for Michel axial piston motors (with leakage oil measurement system, HottingerCustom-built by Breitenbach–––Frankfurt am Main
Mobile workshops (workshop trolleys/assembly trolleys with measuring devices for pressure,–several––Frankfurt am Main
Oil service unit (portable)OF7S10P1 M1B10E–––Frankfurt am Main
Oil service unit (mobile)OLF-15-370-N-N15DM002-E–––Frankfurt am Main
Oil service unit (mobile)OF5F10–––Frankfurt am Main

Additional services

Technical consultingEngineeringSpecial designPower unit construction (up to 90 kW, 700 bar)Controls and control blocksOwn test benchesClear-water hydraulicsAxial piston motor manufacturing (Michel)Assembly and commissioningMobile customer service / mobile workshopsMaintenance contractsRepairsFault analysesHose assembly and hose management systemFluid service / oil serviceRental equipment for oil serviceAccumulator serviceAuthorized SPX Power Team repair centerSpare parts sales (original equipment manufacturer quality)PneumaticsWater hydraulicsTrainingAcceptance authorization pursuant to BetrSichV and WHG §19i

Quality and Testing

Every in-house manufactured Michel motor is tested on the company's own test bench at all operating points, including fast leakage oil measurement with Hottinger Baldwin measuring technology and efficiency determination. The company bears the FGMA quality seal and is a certified HYDAC service partner.

EvidenceFrankfurt am Main
HYDAC Service Partner (May 2024)
FGMA quality seal
Acceptance authorization pursuant to BetrSichV and WHG §19i
ISO 9001

History

  1. 1974

    Founded by engineer Dieter Breitenbach; general agency for Alfred Teves (ATE) industrial hydraulics

  2. 1981

    Start of manufacturing custom hydraulic power units

  3. 1985

    Relocation to new company building in Frankfurt

  4. 1987

    Jens Breitenbach joins the company

  5. 1994

    Jens Breitenbach becomes shareholder and managing director

  6. 1998

    Expansion of the company building with an added hall

  7. ab Mitte

    Continuous expansion of service; factory and maintenance contracts

  8. 2006

    Takeover of production of the axial piston units from Michel Präzision (formerly Arz brand)

  9. ab 2010

    Modernization of documentation and manufacturing of the Michel motors; start of active sales

  10. 2020

    ATOS dealer again from January

  11. 2024

    Repeated HYDAC certification as service partner from May 2024

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