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Compact Logic – Fertigung

Develops and markets Compact Logic, a graphical software-PLC / embedded PLC development environment for 32-bit microcontrollers.

Compact Logic Logo

Ingenieurbüro Brauns – compact-logic-control

New on Amplifa

10+ yearsProductive use of Compact Logic
50+Implemented applications
20+Industrial companies using CL

About Compact Logic

Ingenieurbüro Brauns develops and markets the Compact-Logic system (CL), a graphical development environment for control logic that runs as a software PLC (embedded PLC) directly on 32-bit microcontrollers such as STM32, ESP32-S3 and ESP32-P4 – without Linux, Windows or conventional PLC infrastructure. In the CL system, sensors and actuators are connected, and control loops and sequences, motion control (Stepper Move, Stepper Position, Stepper Path/G-Code) and user interfaces for display and smartphone are created graphically using function blocks; simulation, live diagnostics, firmware management and process data collection (PDC, e.g. InfluxDB, Modbus TCP) are integrated. The system has been in productive use for more than 10 years and is part of over 50 real-world applications at more than 20 industrial companies, including machine and plant control systems, embedded devices, distributed systems, retrofit projects, prototyping and education. In addition to compatible boards from various manufacturers, proprietary controllers are offered, from a compact entry-level board to an industrially designed edge controller (24 VDC, CAN bus, galvanically isolated I/Os).

Processes
Graphical control/PLC programming (embedded PLC, function blocks), Motion control & stepper motor control (Stepper Move, Stepper Position, Stepper Path / G-Code), Measured data acquisition, control and regulation of machines, test benches and laboratory setups, Simulation and plant emulation (Factory IO via Modbus TCP/IP, digital twins), Process data collection / database connection (PDC Prozess Data Collector, InfluxDB, Modbus), Retrofit & modernization of existing PLC systems (retrofitting, logging, monitoring), Graphical programming of control logic (software PLC / embedded PLC), Hardware connection of sensors and actuators
Materials
ESP32-S3 processors, ESP32-P4 processors, STM32 microcontrollers, Modbus TCP/IP, PDC Prozess Data Collector, ESP32-S3 Industrial Edge
Industries
Mechanical and plant engineering, Embedded devices / measurement systems, IoT / edge computing / distributed systems, Retrofit and modernization, Education and technical training, Research and prototyping
  1. 01

    Requirements gathering / engineering

  2. 02

    Graphical development of control logic in the CL Designer

  3. 03

    Hardware selection and firmware installation (CL-PlatformSetup)

  4. 04

    Simulation and live diagnostics

  5. 05

    Commissioning on the target hardware

  6. 06

    Data collection (PDC), firmware manager and backups during operation

System, Hardware & Interfaces

ESP32-S3

ESP32-S3 processors

Current focus platform for the CL firmware on compatible controller boards.

ESP32-P4

ESP32-P4 processors

Second focus platform in the current firmware focus of the CL system.

STM32

STM32 microcontrollers

Supported MCU family for the software PLC without Linux or Windows.

MODBUS

Modbus TCP/IP

Standardized interface for connection to controllers, simulators such as Factory IO and databases.

PDC

PDC Prozess Data Collector

Process data collection with connection to databases, e.g. InfluxDB, for logging and operating data analysis.

ESP32-S3-EDGE

ESP32-S3 Industrial Edge

Industrially designed controller with 24 VDC, CAN bus, galvanically isolated 24-V I/Os, e-fuse and protective functions.

Applications & Function Blocks

Machine & plant control
Machine & plant controlEmbedded PLC · special-purpose machines, manufacturing cells, test benches
Embedded devices & product controllers
Embedded devices & product controllersSoftware PLC · testing, laboratory and measuring instruments
Modular networks & distributed systems
Modular networks & distributed systemsEdge/IoT · scalable control across multiple nodes
Retrofit & modernization
Retrofit & modernizationSoftware PLC · retrofitting existing PLC systems
Prototyping & digital twins
Prototyping & digital twinsSimulation · research, startups, validation
Data & logging
Data & loggingPDC · time series and operating data analysis

Inside the production

Machine control with connected functions in the CL system
Machine control with connected functions in the CL system
Measuring instruments and networked embedded hardware
Measuring instruments and networked embedded hardware
ESP32-S3 Industrial Edge: 24 VDC, CAN bus, galvanically isolated I/Os
ESP32-S3 Industrial Edge: 24 VDC, CAN bus, galvanically isolated I/Os
Seeed Studio XIAO ESP32-S3 as a compact entry-level board
Seeed Studio XIAO ESP32-S3 as a compact entry-level board
Workbench for prototypes and in-house developments
Workbench for prototypes and in-house developments

Industries

Mechanical and plant engineeringEmbedded devices / measurement systemsIoT / edge computing / distributed systemsRetrofit and modernizationEducation and technical trainingResearch and prototypingData/logging and operating data analysisOEM (special-purpose machines, manufacturing cells, test benches,Education and technical training (universities, technical schools, continuing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Graphical control/PLC programming (embedded PLC, function blocks)Engineering–––––
Motion control & stepper motor control (Stepper Move, Stepper Position, Stepper Path / G-Code)Engineering–––––
Measured data acquisition, control and regulation of machines, test benches and laboratory setupsEngineering–––––
Simulation and plant emulation (Factory IO via Modbus TCP/IP, digital twins)Testing–––––
Process data collection / database connection (PDC Prozess Data Collector, InfluxDB, Modbus)Engineering–––––
Retrofit & modernization of existing PLC systems (retrofitting, logging, monitoring)Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Embedded controller platform (hardware boards for the CL system, microcontroller boards)ESP32-S3, ESP32-P4, STM32, ESP32––––
––––––

Additional services

Graphical programming of control logic (software PLC / embedded PLC)Hardware connection of sensors and actuatorsCreation of user interfaces for display and smartphoneMotion control (Stepper Move, Stepper Position, Stepper Path/G-Code)Control loops and sequencesSimulation and live diagnostics (Compact Logic Simulator)Data collection and database connection (PDC, e.g. InfluxDB, Modbus)Firmware manager: firmware, backups and serial device managementRetrofit & modernization of existing PLC systemsPrototyping, digital twins, trainingProvision of compatible controller hardware platforms (including proprietary controllers)

Development

  1. 2000er

    Origin of the Compact-Logic system from industrial practice

  2. heute

    More than 50 implemented applications at over 20 industrial companies; productive use for more than 10 years

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