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JetCat – Fertigung

Development and manufacture of miniature gas turbine systems (JetCat) as well as laboratory equipment and laboratory automation.

JetCat Logo

Ingenieurbüro CAT, M. Zipperer GmbH (JetCat)

Ballrechten-Dottingen (Wettelbrunner Str. 6) · Ballrechten-Dottingen (Untermatten 50)New on Amplifa

1976Founded (Ingenieurbüro CAT; JetCat brand since 2000)
ca. 100Employees
2Sites in Ballrechten-Dottingen

About JetCat

Ingenieurbüro CAT, M. Zipperer GmbH develops and manufactures miniature gas turbine systems in Ballrechten-Dottingen under the JetCat brand. The jet turbines are used in jet model aircraft, in drones, in research at universities and colleges, and for industrial applications such as stationary generators. The entire value chain is in-house: 3D-CAD design and verification, its own CNC machine park for milled and turned parts, toolmaking, plastic injection moulding on its own injection moulding machines, and laser welding of thin-walled metal parts such as combustion chambers. The rotor assemblies are dynamically balanced on precision balancing machines, and fully assembled engines are fine-balanced and, before delivery, tested in a dedicated test room with thrust, torque and power measurement. Around 100 employees ensure development, manufacturing, service and repair; the company is led by Dipl. Ing. Markus Zipperer.

Site
Ballrechten-Dottingen
Processes
CNC milling (milled parts of all kinds), CNC turning (turned parts of all kinds), Toolmaking, Plastic injection moulding, Laser welding (welding of thin-walled metal parts, e.g. combustion chambers), 3D-CAD design and verification, Dynamic balancing of rotor assemblies on precision balancing machines; fine balancing of finished, Engine test run: thrust measurement as well as torque/power measurement of shaft engines
Materials
Stainless steel (turbine housings), Plastic (injection-moulded parts), Metal, thin-walled (combustion chambers etc.), Stainless steel, Plastic, Thin-walled metal
Certificates
DIN EN ISO 9001:2015, DIN ISO 13485
Founded
1976 (Inge
Employees
ca. 100
Industries
Model/hobby aviation, Aerospace (drones, research aircraft), Industrial applications (stationary gas turbines, generators), Universities/colleges, Laboratory technology, Model/hobby aviation (jet model aircraft)
  1. 01

    3D-CAD design and verification

  2. 02

    Toolmaking

  3. 03

    CNC milling

  4. 04

    CNC turning

  5. 05

    Plastic injection moulding

  6. 06

    Laser welding (combustion chambers)

  7. 07

    Dynamic balancing

  8. 08

    Assembly

  9. 09

    Test run with thrust/power measurement

  10. 10

    Service & repair

Materials & Processes

Edelstahl

Stainless steel

Stainless steel turbine housings for jet turbines.

Kunststoff

Plastic

Injection-moulded parts, manufactured on our own plastic injection moulding machines.

Metall dünnwandig

Thin-walled metal

Laser-welded combustion chambers and thin-walled metal parts.

Sites

Standort Ballrechten-Dottingen (Untermatten 50)

Ballrechten-Dottingen (Untermatten 50)

DE

Turbine production site

Materials
Stainless steel, plastic, thin-walled metal
  • CNC machine park (milling/turning)
  • Plastic injection moulding machines
  • Laser welding systems
  • Precision balancing machines
  • Turbine test room

Ballrechten-Dottingen (Wettelbrunner Str. 6)

DE

Administration / invoicing address

Components

Jet turbine P350-PRO-S
Jet turbine P350-PRO-SMiniature gas turbine · Industry/model aircraft
Jet turbine P900-PRO-S-O-R
Jet turbine P900-PRO-S-O-RGenerator function · Industrial applications
Turboprop engine SPT15-RX
Turboprop engine SPT15-RXTwo-shaft engine · Model aircraft
Helicopter drive PHT3-V2
Helicopter drive PHT3-V2Geared engine · Model helicopters
PRO-Interface V2
PRO-Interface V2Electronics · Accessories

Inside the production

JetCat catalogue 2026
JetCat catalogue 2026
Jet turbine 500 PRO
Jet turbine 500 PRO
Jet turbine P1000-PRO
Jet turbine P1000-PRO
SPH Series (Heli)
SPH Series (Heli)

Industries

Model/hobby aviationAerospace (drones, research aircraft)Industrial applications (stationary gas turbines, generators)Universities/collegesLaboratory technologyModel/hobby aviation (jet model aircraft)Universities/colleges (research & teaching)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC milling (milled parts of all kinds)Machining––––Metals (various)
CNC turning (turned parts of all kinds)Machining––––Metals (various)
ToolmakingEngineering–––––
Plastic injection mouldingPlastics––––Plastic
Laser welding (welding of thin-walled metal parts, e.g. combustion chambers)Joining––––Metal (thin-walled, e.g. combustion chambers)
3D-CAD design and verificationEngineering–––––
Dynamic balancing of rotor assemblies on precision balancing machines; fine balancing of finishedTesting–––––
Engine test run: thrust measurement as well as torque/power measurement of shaft enginesTesting–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machine park (milled and turned parts)––––Ballrechten-Dottingen (turbine production site, Untermatten 50)
Plastic injection moulding machines––––Ballrechten-Dottingen
Laser welding systems––––Ballrechten-Dottingen
Balancing machines (precision balancing machines)––––Ballrechten-Dottingen
Turbine test room (thrust and torque/power measurement)––––Ballrechten-Dottingen

Additional services

Development and manufacture of miniature gas turbine systemsIn-house manufacturing: CNC milling/turning, plastic injection moulding, laser welding, toolmakingMaintenance/repair of turbinesThrust tubes to customer requirementsTest runs, thrust measurement and torque/power measurement before deliveryDynamic balancing (rotor and engine fine balancing)Laboratory automation and laboratory equipment (sister product line cat-ing.de)

Reference customers

NASAATT (Applied Turbine Technologies)

Quality

All engines are tested before delivery in a dedicated test room: thrust measurement as well as torque/power measurement of shaft engines. Rotor assemblies are dynamically balanced on precision balancing machines, and fully assembled engines are fine-balanced.

EvidenceBallrechten-Dottingen
DIN EN ISO 9001:2015
DIN ISO 13485

History

  1. 1976

    Foundation of Ingenieurbüro CAT, M. Zipperer GmbH – custom solutions in the laboratory sector (micro dosing pumps, magnetic stirrers, shaker equipment, laboratory automation).

  2. 2000

    Expansion into the development and manufacture of model aircraft turbines – creation of the JetCat product brand.

  3. 2025

    Re-certification to ISO-9001 (27.03.2025 – 14.03.2027, GüteZert GmbH).

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