Development and design of plastic molded parts, injection molding and die casting tools with simulation and expert reports
Ingenieurbüro Falke
Sukow (near Schwerin) · GermanyNew on Amplifa
About Ingenieurbüro Falke
Ingenieurbüro Falke is an engineering office for plastics technology founded in 1992 and based in Sukow near Schwerin. The six-member team develops plastic molded parts and designs injection molding, compression molding and die casting tools, including two- and three-component tools and desprueing tools with complex demolding challenges. The designs are created with CATIA V5 and VISI CAD; part development is supported by rheological analyses and filling simulations of injection molding processes, including detailed result reports and risk analyses. In addition, the office offers mechanical engineering design as 3D models or drawings, consulting, expert reports as well as seminars and in-house training on the tolerancing of plastic molded parts according to DIN 16742 and ISO 20457. Owner Dipl.-Ing. Dirk Falke is a certified expert in plastics technology, author of the technical book 'Maßhaltige Kunststoff-Formteile' (Carl Hanser Verlag) and chairman of the working committee of DIN 16742 as well as Convener of ISO/TC 61/WG 3.
- Site
- Sukow (near Schwerin)
- Processes
- Molded part development, Tool design (injection molding, compression molding and die casting tools), Design of two- and three-component tools, Design of desprueing tools, Simulation of injection molding processes (rheological analyses, filling simulation), Mechanical engineering design (fixtures and designs as 3D model or drawing), Consulting, expert reports, seminars and in-house training (tolerancing of plastic molded parts, DIN, Tool design
- Materials
- Plastics, Injection mold design, Two- and three-component tools, Compression and die casting tools, Filling simulation
- Founded
- 1992
- Employees
- 6
- Industries
- Plastics technology, Toolmaking, Injection molding, Electronics, Die casting, Compression molding tools
- 01
Molded part development
- 02
Filling simulation / rheological analysis
- 03
Tool design
- 04
Result report and risk analysis
- 05
Referral to manufacturers
- 06
Training and consulting
Materials and Processes
Plastics
Molded part development and tolerancing according to DIN 16742 and ISO 20457 for dimensionally accurate plastic molded parts.
Injection mold design
Design of injection molding tools, including tools with complex demolding challenges.
Two- and three-component tools
Design of multi-component tools for multi-material injection molded parts.
Compression and die casting tools
Design of compression molding and die casting tools for plastics and die casting applications.
Filling simulation
Rheological analyses to validate filling behavior and part risks.
Site
Sukow (near Schwerin)
DEHeadquarters, engineering and design
- Lot size
- Project work / engineering
- Materials
- Plastics
- CATIA V5
- VISI CAD
Parts and Tools
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Molded part developmentEngineering | – | – | – | – | Plastics |
| Tool design (injection molding, compression molding and die casting tools)Engineering | – | – | – | – | – |
| Design of two- and three-component toolsEngineering | – | – | – | – | – |
| Design of desprueing toolsEngineering | – | – | – | – | – |
| Simulation of injection molding processes (rheological analyses, filling simulation)Engineering | – | – | – | – | – |
| Mechanical engineering design (fixtures and designs as 3D model or drawing)Engineering | – | – | – | – | – |
| Consulting, expert reports, seminars and in-house training (tolerancing of plastic molded parts, DINEngineering | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CAD system | CATIA V5 | – | – | – | Sukow |
| CAD system | VISI CAD | – | – | – | Sukow |
Additional services
History
- 1992
Foundation of Ingenieurbüro Falke
- 2013
Publication of the technical book 'Maßhaltige Kunststoff-Formteile' (Carl Hanser Verlag)
- 2018
Publication of ISO 20457 in September; Dirk Falke was Convener of ISO/TC 61/WG 3
- 2019
Second updated edition of the technical book published