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IgH – Fertigung

Development and construction of custom test rigs, automation and mechatronic system components.

IgH Logo

Ingenieurgemeinschaft IgH Gesellschaft für Ingenieurleistungen mbH

EssenNew on Amplifa

1995Founded
approx. 20Employees
HRB 11500, AG EssenCommercial Register
Test rigs, test cases, prototypesProduct Focus

About Ingenieurgemeinschaft IgH

Ingenieurgemeinschaft IgH is an engineering office founded in 1995 and headquartered in Essen. The company, with around 20 employees, develops and manufactures custom test rigs for individual components and systems, automates plants, and manufactures mechatronic system components as well as prototypes. Its range of services covers analysis, conception, development, design, manufacturing, commissioning and operational support, plus calculation and simulation (structural FE), software development for measuring, control, regulation and networking (EtherCAT/EtherLab), as well as expert reports, feasibility studies and requirements specification creation. A focus lies in general mechanical engineering, in particular hydraulic drive and control technology. Customers come from industrial automation, automotive, avionics, hydraulics and mining/tunneling technology, including Aker Wirth and Rio Tinto. At the Essen site, in addition to offices, test halls with workshops and technical laboratories are available for prototype construction, test work and the assembly of test rigs. Since 01.10.2024, IgH has been part of AXXERON Technologies GmbH.

Site
Essen
Processes
Test rig construction (test rigs for individual components or systems), Test rigs for hydraulic components, Load test rigs, Force-displacement test rigs, Manufacturing of mechatronic system components, Prototype construction, Design, Calculation and simulation (structural FE calculations)
Materials
Steel and Iron
Founded
1995
Employees
approx. 20
Industries
General mechanical engineering, Hydraulic drive technology, Automotive, Avionics, Industrial automation, Mining technology/Tunneling
  1. 01

    Requirements specification creation

  2. 02

    Analysis and feasibility study

  3. 03

    Conception and validation

  4. 04

    Design (3D-CAD)

  5. 05

    Calculation and simulation

  6. 06

    Manufacturing in own workshop

  7. 07

    Software development (EtherCAT/EtherLab)

  8. 08

    Commissioning

  9. 09

    Support, service and maintenance

Materials and Processes

Stahl

Steel and Iron

Structural materials for test rigs, prototypes and mechatronic system components.

Locations

Standort Essen

Essen

DE

Headquarters: offices, test halls, workshops, technical laboratories

Lot size
Single and prototype manufacturing, small series
Materials
Steel and Iron
  • Test halls with workshops
  • Technical laboratories
  • 3D-CAD systems
  • Simulation and structural FE calculations
  • Measurement data acquisition
  • PCB design
  • Unix-based IT infrastructure

Products and Projects

Test rigs for hydraulic components
Test rigs for hydraulic componentsTest rig construction · Hydraulic drive technology
Load test rigs
Load test rigsTest rig construction · General mechanical engineering
Force-displacement test rigs
Force-displacement test rigsTest rig construction · General mechanical engineering
Test cases for EtherCAT servo valves
Test cases for EtherCAT servo valvesService and maintenance tools · Industrial automation
Test cases for thermal management modules
Test cases for thermal management modulesService and maintenance tools · Automotive
Test cases for high-lift systems
Test cases for high-lift systemsService and maintenance tools · Avionics
Components and subsystems
Components and subsystemsMechatronics · Mechanical engineering
Control system of the Mobile Tunnel Miner tunnel boring machine
Control system of the Mobile Tunnel Miner tunnel boring machineControl development · Mining/Tunneling
Jack test rig for load simulation
Jack test rig for load simulationTest rig construction · Automotive
Hammer test rig for hydraulic hammers
Hammer test rig for hydraulic hammersTest rig construction · Hydraulic drive technology
Flap test rig for the Airbus A380
Flap test rig for the Airbus A380Test rig construction · Avionics
Hydraulic compact jacks for building lifting
Hydraulic compact jacks for building liftingPrototype construction · Hydraulic drive technology

Inside the production

IgH test rig technology
IgH test rig technology
Engineering
Engineering
Service and maintenance tools
Service and maintenance tools
Control system based on EtherCAT/EtherLab
Control system based on EtherCAT/EtherLab
Cutting arms with cutter heads of the MTM tunnel boring machine
Cutting arms with cutter heads of the MTM tunnel boring machine
Participation in the raising of the Kursk
Participation in the raising of the Kursk
Neumayer III research station
Neumayer III research station

Industries

General mechanical engineeringHydraulic drive technologyAutomotiveAvionicsIndustrial automationMining technology/Tunneling

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Test rig construction (test rigs for individual components or systems)Testing–––––
Test rigs for hydraulic componentsTesting–––––
Load test rigsTesting–––––
Force-displacement test rigsTesting–––––
Manufacturing of mechatronic system componentsAssembly–––––
Prototype constructionAssembly–––––
DesignEngineering–––––
Calculation and simulation (structural FE calculations)Engineering–––––
Software development (measuring, control, regulation, networking)Engineering–––––
Hydraulic drive and control technologyEngineering–––––
Test cases (service and maintenance tools for industrial, avionics and automotive components)Testing–––––
Control development and commissioning (tunnel boring machine, EtherCAT/EtherLab)Engineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test halls with workshops and technical laboratories––––Essen, Nordsternstraße 66
Tunnel boring machine Mobile Tunnel Miner (MTM) - prototype, IgH scope: cutting head controlAker Wirth Mobile Tunnel Miner (MTM)1max. cutting head torque 1000 kNm; max. cutting power 1 MW; max. cutting force per arm 250 kN; total––

Additional services

Test rig construction (analysis, conception, development, design, manufacturing, commissioning,Automation of plantsDesignProject managementCalculation and simulationSoftware development (measuring, control, regulation, networking; EtherCAT/EtherLab)Mechatronic system componentsExpert reports, feasibility studies, solution conceptsPrototype constructionService and maintenance tools (test cases)Requirements specification creation

Reference customers

Aker Wirth / Aker SolutionsRio Tinto

History

  1. 1995

    Foundation of Ingenieurgemeinschaft IgH in July 1995 by Dr.-Ing. Siegfried Rotthäuser and Dr.-Ing. Torsten Finke

  2. 2000

    Expansion through the joining of Dr.-Ing. Wilhelm Hagemeister

  3. 2024

    Part of AXXERON Technologies GmbH since 01.10.2024

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