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Innoclamp – Fertigung

Innoclamp develops and manufactures modular, automated hydraulic clamping systems for thin-walled and complex-shaped workpieces.

Innoclamp Logo

Innoclamp GmbH

AachenNew on Amplifa

2015Founded (spin-off of Fraunhofer IPT)
AachenLocation
HRB 19645, AG AachenCommercial register

Your partner for innovative clamping systems

Innoclamp GmbH was founded in 2015 as an academic spin-off of the Fraunhofer Institute for Production Technology from the Aachen university environment. The company develops and manufactures clamping systems for machining that fully automate complex clamping processes. The product portfolio includes the modular INNOCLICKER clamping system, the flexible INNOFLOAT system for thin-walled workpieces, the patented BLISKER system with vibration damping, and the INNOCARRIER system for large series of complex-shaped workpieces. The components are manufactured in-house and with partner companies from the Aachen region – including 3- and 5-axis CNC milling, CNC turning and grinding, Selective Laser Melting, welding and coating. In addition to development and production, Innoclamp offers on-site commissioning, maintenance, repair, and technology consulting with FEM, contact and multi-body simulations. Customers include industries such as aerospace, mechanical engineering and toolmaking.

Site
Aachen
Processes
3-axis CNC milling, 5-axis CNC milling, CNC turning, CNC grinding, Selective Laser Melting (SLM / 3D printing), Welding (various welding processes), Coating (various coating processes), Assembly work
Materials
3-axis and 5-axis CNC milling, CNC turning and CNC grinding, Selective Laser Melting, Welding processes, Coating processes
Certificates
3D coordinate metrology, Quality inspection and pre-acceptance, Acceptance documentation according to customer requirements
Founded
2015
Industries
Machining/CNC machining, Aerospace, Mechanical engineering, Toolmaking, Machining/CNC machining (milling of thin-walled and complex-shaped, Aerospace (BLISK machining implied)
  1. 01

    Technology consulting and production analysis

  2. 02

    Concept design, engineering and FEM simulation

  3. 03

    Manufacturing of components (CNC machining, SLM, welding, coating)

  4. 04

    Assembly

  5. 05

    Quality inspection and pre-acceptance

  6. 06

    Delivery

  7. 07

    On-site commissioning including instruction

  8. 08

    Maintenance and repair

Manufacturing processes

CNC-Fräsen

3-axis and 5-axis CNC milling

Manufacturing of clamping system components in-house and with regional partners.

CNC-Drehen

CNC turning and CNC grinding

Machining of components for clamping systems.

SLM

Selective Laser Melting

Additive manufacturing of clamping system components.

Schweißen

Welding processes

Joining of system parts using various welding processes.

Beschichtung

Coating processes

Surface treatment of system components.

Sites

Standort Aachen

Aachen

DE

Headquarters with development, manufacturing, assembly and quality inspection

  • 3-axis CNC milling
  • 5-axis CNC milling
  • CNC turning
  • CNC grinding
  • Selective Laser Melting
  • 3D coordinate metrology

Clamping systems

INNOCLICKER modular clamping system with 3D-printed wheel hub
INNOCLICKER modular clamping system with 3D-printed wheel hubModular clamping technology · Machining
BLISKER fully automated 5-axis clamping system
BLISKER fully automated 5-axis clamping systemHydraulic clamping system · Aerospace
Turbine housing, complex thin-walled workpiece
Turbine housing, complex thin-walled workpieceVibration-damped clamping · Aerospace
Modular 5-axis clamping system for large thin-walled components
Modular 5-axis clamping system for large thin-walled componentsModular clamping technology · Mechanical engineering
Individual blade carrier ready for machining
Individual blade carrier ready for machiningClamping system · Aerospace

Inside the production

3D-printed wheel hub component
3D-printed wheel hub component
Blisk workpiece
Blisk workpiece
Modular clamping system for large thin-walled components
Modular clamping system for large thin-walled components
Custom clamping system in transport box
Custom clamping system in transport box

Industries

Machining/CNC machiningAerospaceMechanical engineeringToolmakingMachining/CNC machining (milling of thin-walled and complex-shapedAerospace (BLISK machining implied)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3-axis CNC millingMachining–––––
5-axis CNC millingMachining–––––
CNC turningMachining–––––
CNC grindingMachining–––––
Selective Laser Melting (SLM / 3D printing)Additive–––––
Welding (various welding processes)Joining–––––
Coating (various coating processes)Surface–––––
Assembly workAssembly–––––
3D coordinate metrologyInspection–––––
Quality inspection and pre-acceptanceInspection–––––
Development of clamping systems (concept design, engineering, FEM simulations, technicalEngineering–––––
FEM simulations (elastic, plastic, contact and multi-body simulations)Engineering–––––
Hydraulic clamping systems / automated clamping (INNOCLICKER, INNOFLOAT, BLISKER, INNOCARRIER)Engineering–––––

Additional services

Development of clamping systems (concept design, engineering, FEM simulation)Production of clamping systems (3-/5-axis CNC milling, CNC turning/grinding, Selective LaserAssembly and quality inspection (3D coordinate metrology)On-site commissioning including instructionMaintenance and repair of clamping systemsTechnology consulting, profitability analyses, FEM/contact and multi-body simulationsCustom clamping system development according to customer requirementsAutomated hydraulic clamping systems with vibration damping

Quality

Assembled clamping systems undergo comprehensive quality inspection, including 3D coordinate metrology as well as quality inspection and pre-acceptance. Acceptance documents are prepared according to customer requirements.

EvidenceAachen
3D coordinate metrology
Quality inspection and pre-acceptance
Acceptance documentation according to customer requirements

History

  1. 2015

    Founded as an academic spin-off of the Fraunhofer Institute for Production Technology (Fraunhofer IPT) from the Aachen university environment; transfer of cutting-edge clamping technology into industrial application

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