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innoFlex – Fertigung

Design and manufacture of bellows, guideway covers, elastomeric molded parts, as well as distribution of stainless steel fittings.

innoFlex Logo

innoFlex FaltenbalgSysteme GmbH

BielefeldNew on Amplifa

1999Founded
BielefeldLocation: development and manufacturing
Single piece to large-scale seriesLot sizes
up to 9000 mmMax. extension length box bellows
10–800 mmLength range dip-molded parts

About innoFlex

Since 1999, innoFlex FaltenbalgSysteme GmbH has been developing, designing and manufacturing flexible machine protection elements in Bielefeld. The product portfolio includes guideway covers, sliding guideway covers, folding bellows (accordion skirts), box and rectangular bellows, disc and rubber disc bellows, Polyflex and camera bellows, fabric bellows and compensators, as well as dip-molded parts and rubber injection and compression molded parts. In addition, the company distributes stainless steel fittings, flanges, pipes and couplings for piping, apparatus and vessel construction. Manufacturing covers all established bellows production processes: thermal bonding, welding and sewing of coated specialty fabrics, CNC-milled support frames, dip molding with PVC plastisol, and injection molding and compression molding of elastomers. Production ranges from one-off pieces to large-scale series, among others for mechanical and plant engineering, medical and electrical engineering, agricultural and construction machinery, shipbuilding, and the chemical and pharmaceutical industries. Inquiries are typically answered within 48 hours with a concrete quotation.

Site
Bielefeld
Processes
Manufacture of guideway covers (FBS), Manufacture of folding bellows (accordion skirts), CNC milling (support frames for FBS/box bellows), Manufacture of box bellows / rectangular bellows (welded or stitched), Manufacture of disc bellows / rubber disc bellows, Manufacture of Polyflex bellows (polygonal folding technology), Manufacture of fabric bellows / compensators, Dip molding process (dip-molded parts, dip-molded parts made of PVC plastisol)
Materials
Polyester fabric PU-coated, Polyester fabric PU-coated white/grey, Polyester fabric PU+PTFE coated, Aramid fabric PU-coated, Polyester fabric PVC-coated, Thermoplastic specialty film xTend, Nitrile rubber, Chlorosulfonated polyethylene
Certificates
ISO 9001:2025 (quality standards exceeded according to self-disclosure), ISO 9001
Founded
1999
Industries
Mechanical engineering, Plant engineering, Medical engineering, Electrical engineering, Agricultural and commercial vehicles, Construction machinery
  1. 01

    Consulting and design

  2. 02

    Material selection

  3. 03

    CNC milling of support frames

  4. 04

    Thermal bonding, welding or sewing of the fabric

  5. 05

    Quality control

  6. 06

    Delivery ready for installation

Locations

Standort Bielefeld

Bielefeld

DE

Headquarters, design and manufacturing

Lot size
Single piece to large-scale series
Materials
coated fabrics, elastomers, PVC plastisol, stainless steel
  • CNC milling machine
  • Injection molding machine
  • Vulcanization press
  • Oven (gelation/post-vulcanization of dip-molded parts)
  • Welding system (thermal bonding of fabric and frames)
  • Waterjet cutting machine
  • Laser cutting machine

Components

Disc bellows for electrical insulator
Disc bellows for electrical insulatorBellows · Electrical engineering
Polyflex bellows
Polyflex bellowsPolygonal folding technology · Mechanical engineering
Fabric bellows
Fabric bellowsFabric manufacturing · Plant engineering
Disc bellows (metal version)
Disc bellows (metal version)Bellows · Mechanical engineering
Rubber injection-molded part for tail lift
Rubber injection-molded part for tail liftInjection molding · Commercial vehicles
CNC-milled support frame
CNC-milled support frameCNC milling · Machine protection

Inside the production

Industrial manufacturing at innoFlex
Industrial manufacturing at innoFlex
Waterjet cutting machine in operation
Waterjet cutting machine in operation
Laser cutting system
Laser cutting system
Waterjet cutting of workpieces
Waterjet cutting of workpieces
Disc bellows with cabling
Disc bellows with cabling
Polyflex bellows product stack
Polyflex bellows product stack

Industries

Mechanical engineeringPlant engineeringMedical engineeringElectrical engineeringAgricultural and commercial vehiclesConstruction machineryFood and beverage industryChemical and pharmaceutical industryPiping, apparatus and vessel constructionSpecial machinery constructionShipbuildingRefineriesMetal constructionEnvironmental engineeringAutomation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of guideway covers (FBS)Joining––––PPU-coated polyester fabric, PPT03 (PU+PTFE), NPU03 (aramid fabric PU-coated), PVC04 (PVC-coated polyester fabric)
Manufacture of folding bellows (accordion skirts)Joining––––coated specialty fabric
CNC milling (support frames for FBS/box bellows)Machining–––––
Manufacture of box bellows / rectangular bellows (welded or stitched)Joining–Extension length Lmax up to 9000 mm × 6000 mm × 1500 mm––PPU02, PPU04s, PPU04w, PPT03, NPU03, PVC04
Manufacture of disc bellows / rubber disc bellowsJoiningMaterial thickness tolerance ±0.2 mm–––xTend (thermoplastic specialty film), NBR, CSM, FPM (Viton), Preox, silica fabric, metallized glass fabric, PU-coated polyester fabric
Manufacture of Polyflex bellows (polygonal folding technology)Joining–10,000 mm and more––PPU015, PEC014
Manufacture of fabric bellows / compensatorsJoining––––CR-coated polyester fabric, CR/PTFE, CN leather PU-coated, Preox/ALU, aramid/ALU, aramid/silicone, polyester/silicone, silica fabric/ALU, glass fabric/silicone+PTFE
Dip molding process (dip-molded parts, dip-molded parts made of PVC plastisol)Plastics–10 to 800 mm–50 pieces – 1,500 piecesPVC plastisol (TP50M, TP56K, TP56KS, TP59, TP59FL, TP60F,
Injection molding process (IM) for rubber molded partsPlastics––––NR, SBR, EPDM, IIR, CR, ECO, NBR, HNBR, CSM
Compression molding process (CM) / vulcanization for rubber molded partsPlastics––––NR, SBR, EPDM, IIR, CR, ECO, NBR, HNBR, CSM
Stainless steel fittings (trading/distribution: threaded fittings, welding fittings, flanges, pressEngineering––––1.4301, 1.4571, 1.4462, 1.4404, 1.4539, 2.4819 among others
Design and dimensioning of bellows and protection systemsEngineering–––Single piece – Large-scale series–

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC milling machine (manufacture of support frames)––––Bielefeld
Injection molding machine (for elastomer molded parts)––––Bielefeld
Press (vulcanization press for rubber molded parts)––––Bielefeld
Oven (gelation/post-vulcanization of dip-molded parts)––––Bielefeld
Welding system (thermal bonding/welding of fabric and frames)––––Bielefeld

Additional services

Design and dimensioning of bellowsManufacturing from single piece to large-scale seriesOnline calculation tool for configurationIndividual custom-made productsTechnical consulting by application engineersDelivery ready for installation (metal flange/velcro fastening)Warehousing and logistics for stainless steel fittings

Quality

innoFlex states that it exceeds common quality standards such as ISO 9001 in development, production and logistics. Materials are specified with defined mechanical properties (including tear strength and folding resistance according to DIN).

EvidenceBielefeld
ISO 9001

History

  1. 1999

    Founding of innoFlex by Jürgen Gläs and Klaus Tegtmeier; development into an important partner for the mechanical engineering industry.

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