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IHE – Fertigung

Licensing of a patented fin offset for more efficient finned-tube heat exchangers

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Innovative Heat Exchanger

New on Amplifa

DE102012007570Patent fin offset

About Innovative Heat Exchanger

Innovative Heat Exchanger offers the licensing of a patented heat exchanger technology (Patent DE102012007570) for manufacturers of finned-tube heat exchangers and OEMs. At its core is an alternating fin offset that geometrically optimizes the air inlet zone: the air no longer flows parallel to the fins, but with increased turbulence and higher local velocity. As a result, heat transfer increases while pressure drop remains controlled, so that fan power requirements, noise emissions, installation space and material usage are reduced. The provider quantifies the potential at up to 20% energy savings and up to 13% material savings for copper and aluminum. A key advantage: the technology can be integrated into existing manufacturing processes such as stamping, tube expansion and assembly without requiring new tools or machines. Target groups are OEMs and heat exchanger manufacturers in the fields of heat pumps, air conditioning systems and industrial cooling and heat transfer applications, complemented by technology consulting for integration.

Processes
Finned-tube heat exchanger manufacturing (expansion and assembly processes), Stamping of tube hole positions (fins), Assembly of finned-tube heat exchangers, Licensing of patented heat exchanger technology (fin offset DE102012007570), Technology consulting for integration into existing manufacturing processes
Materials
Aluminium, Copper
Industries
Heat pumps, Air conditioning/HVAC, Industrial cooling and heat transfer applications, OEM component manufacturing
  1. 01

    Technology consulting

  2. 02

    Licensing of patented fin offset

  3. 03

    Integration into existing manufacturing processes (stamping, expansion,

Materials & Processes

Al

Aluminium

Fin material; savings potential of up to 13% with the same installation space.

Cu

Copper

Tube material of the finned-tube heat exchangers; reduced usage through optimized geometry.

Parts & Components

Finned-tube heat exchanger
Finned-tube heat exchangerFin offset · heat pumps/air conditioning
Fin block
Fin blockStamping/expansion · OEM component manufacturing

Inside the production

Illustration of the patented fin arrangement
Illustration of the patented fin arrangement
Air inlet zone with alternating offset
Air inlet zone with alternating offset
Flow pattern of optimized fins
Flow pattern of optimized fins
Technical comparison conventional vs. patented
Technical comparison conventional vs. patented

Industries

Heat pumpsAir conditioning/HVACIndustrial cooling and heat transfer applicationsOEM component manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Finned-tube heat exchanger manufacturing (expansion and assembly processes)Joining––––Copper, Aluminium
Stamping of tube hole positions (fins)Formingwithin existing stamping or tool tolerances–––Aluminium
Assembly of finned-tube heat exchangersAssembly––––Copper, Aluminium

Additional services

Licensing of patented heat exchanger technology (fin offset DE102012007570)Technology consulting for integration into existing manufacturing processes
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