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Inova – Fertigung

Development, design and production of customer-specific servohydraulic test rigs and components for static and dynamic testing applications.

Inova Logo

Inova GmbH

Bad Schwalbach (DE) · Prague (CZ) · Shanghai (CN) · Dübendorf (CH)New on Amplifa

1969Founded
4Locations (DE, CZ, CN, CH)
Rotor blades > 100 mTest specimens in the rotor blade test rig
420 kNmTorsional torque in coupling tests

Inova – Full-range supplier of servohydraulic test systems

Inova GmbH is a medium-sized family-owned company based in Bad Schwalbach near Frankfurt that has been developing, designing and producing customer-specific test rigs and components for static and dynamic testing applications since 1969. The focus is on high-performance servohydraulic systems in which operating loads are simulated in order to draw conclusions about the service life of materials, components and complex structures. The portfolio includes test systems for axles, complete vehicles, elastomers, steering systems, shock absorbers, torsion, bogies, shakers and multiaxial systems (MAST), as well as components such as hydrostatically mounted actuators, joints, load frames, hydraulic power units and the company's own measurement and control system EU3000 with the TestControl software. Customer industries include, among others, automotive, rail transport, wind energy, construction, medical technology, science and shipbuilding. As a full-range supplier, Inova also modernizes existing test rigs including those of other manufacturers, performs repair, maintenance, disassembly, logistics, commissioning and recalibration, and delivers complete servohydraulic testing laboratories. In addition to its original site in Prague, a worldwide customer portfolio is managed from Bad Schwalbach.

Site
Bad Schwalbach
Processes
Customer-specific test rigs for static and dynamic testing applications (operating load simulation), Testing of axles (motorcycle, passenger car, truck, agricultural machine axles), up to 6 degrees of, Complete vehicle test rig / road simulator (tire-coupled, axle-coupled with 6 degrees of freedom,, Elastomer test systems – static and dynamic testing of elastomer components/materials,, Hydraulic shakers, vibration tables and multiaxial test systems (MAST), up to 6 degrees of freedom,, Torsion testing – dynamic fatigue and characterization tests on elastomer couplings,, Shock absorber test systems – characterization and fatigue tests of shock absorbers and, Steering test systems – steering gears, steering columns, steering shafts, steering wheel
Materials
Steel (flexible steel construction), Aluminium (table structure), Elastomer
Certificates
ISO 9001:2015, ISO 9001
Founded
1969
Industries
Automotive, Rail transport, Wind energy, Construction, Science/Research, Medical technology
  1. 01

    Consulting and project planning

  2. 02

    Development and design

  3. 03

    Manufacture of test rigs and components

  4. 04

    Measurement, control and software integration (EU3000, TestControl)

  5. 05

    Commissioning and calibration

  6. 06

    Service, maintenance and modernization

Materials & Processes

Stahl

Steel (flexible steel construction)

Basis of the modular system for load frames and bogie test systems with high stiffness.

Al

Aluminium (table structure)

Compact vibration table optimization of the hexapod MAST systems with an internal acoustic damping layer.

Elastomer

Elastomer

Test material in elastomer test systems for static and dynamic high-frequency testing.

Locations

Standort Bad Schwalbach

Bad Schwalbach

DE

Headquarters, sales, project planning and manufacturing

Materials
Steel, aluminium
  • Hexapod MAST Shaker (MAST BW 40, BR 50, BR 63, VVV 100, DDR 160)
  • Measurement and control system EU3000
  • Dynamic 100-kN testing machine
  • Rotor blade test rig
  • Bearing test rig

Prague

CZ

Original site (INOVA PRAHA S.R.O.)

Shanghai

CN

Office (INOVA Shanghai Co. Ltd)

Dübendorf

CH

Service partner (TEMECO Service)

Components & Systems

Axle test rig with 6 degrees of freedom
Axle test rig with 6 degrees of freedomServohydraulics · Automotive
Elastomer test system 4 DOF
Elastomer test system 4 DOFHigh-frequency testing · Automotive
Hexapod MAST Shaker
Hexapod MAST ShakerMultiaxial testing · Automotive/Construction
Elastomer test system up to 600 Hz
Elastomer test system up to 600 HzDynamic testing · Automotive
Cylinders/Actuators
Cylinders/ActuatorsHydrostatic mounting · Test components

Inside the production

Complete vehicle test rig Passenger Car
Complete vehicle test rig Passenger Car
Complete vehicle test rig Motorcycle
Complete vehicle test rig Motorcycle
Complete vehicle test rig Heavy Duty
Complete vehicle test rig Heavy Duty
Elastomer Biaxial Testing Machine
Elastomer Biaxial Testing Machine
Elastomer test system up to 600 Hz, 25 kN nominal load
Elastomer test system up to 600 Hz, 25 kN nominal load
Test rig view
Test rig view

Industries

AutomotiveRail transportWind energyConstructionScience/ResearchMedical technologyShipbuildingAerospaceRail transport/RailwayConstruction (structural and civil engineering)Medical technology (biomechanics, orthopaedic technology)Aerospace (according to certificate)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Customer-specific test rigs for static and dynamic testing applications (operating load simulation)Testing–––––
Testing of axles (motorcycle, passenger car, truck, agricultural machine axles), up to 6 degrees ofTesting–––––
Complete vehicle test rig / road simulator (tire-coupled, axle-coupled with 6 degrees of freedom,Testing–––––
Elastomer test systems – static and dynamic testing of elastomer components/materials,Testing––––Elastomer
Hydraulic shakers, vibration tables and multiaxial test systems (MAST), up to 6 degrees of freedom,Testing–Table sizes up to 2000 x 2000 mm––Aluminium (table structure)
Torsion testing – dynamic fatigue and characterization tests on elastomer couplings,Testing––––Elastomer, Couplings
Shock absorber test systems – characterization and fatigue tests of shock absorbers andTesting–Shock absorbers up to approx. 1.5 m in–––
Steering test systems – steering gears, steering columns, steering shafts, steering wheelTesting–––––
Bogie test systems – testing of bogies under real conditions, multiaxial up to 40Testing––––Steel (flexible steel construction)
Wheel-rail wear test rig (operating load test, material investigation; rotational speed,Testing–––––
Fatigue strength testing of tension clamps (rail fastenings) in load frames or compactTesting–––––
Bearing test rigs for wind turbines – axial forces, overturning moments, radial forces in the upperTesting–––––
Coupling tests – quasi-static, dynamic alternating torque, rotating dynamic rotation,Testing–––––
Rotor blade test rig – static and dynamic testing of rotor blades with lengths well overTesting–Rotor blades well over 100 m–––
Dynamic 100-kN testing machine for fatigue strength testing of concrete specimens with fixture forTesting––––Concrete
Earthquake test systems for seismic testing as well as multiaxial test systemsTesting–––––
Calibration test rigs for force and torque sensorsTesting–––––
Multiaxial vibration tables and 32-channel test rigs for complex structures, uniaxialTesting–––––
Biomechanics test systems, e.g. knee joint test rig; testing of orthoses and biomechanicalTesting–––––
Modernization, expansion and overhaul of existing test rigs (including third-party makes),Engineering–––––
Development, design and manufacture of testing machines; manufacture of componentsEngineering–––––
Repair, maintenance and overhaul of third-party systems (service)Testing–––––
High-frequency elastomer testing: hydraulic linear or torsion up to 1,000 Hz, electrodynamicTesting––––Elastomer

24 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hexapod MAST Shaker (Multi-Axis Shaker Table)Inova MAST BW 40–Table 1200 x 1700 mm, payload 500 kg, frequency 250 Hz, stroke X/Y/Z 90/90/65 mm–Bad Schwalbach (manufacturing)
Hexapod MAST ShakerInova MAST BR 50–Table 1200 x 1800 mm, payload 750 kg, frequency 200 Hz–Bad Schwalbach (manufacturing)
Hexapod MAST ShakerInova MAST BR 63–Table 1200 x 1800 mm, payload 1000 kg, frequency 200 Hz–Bad Schwalbach (manufacturing)
Hexapod MAST ShakerInova MAST VVV 100–Table 2000 x 2000 mm, payload 2000 kg, frequency 150 Hz–Bad Schwalbach (manufacturing)
Hexapod MAST ShakerInova MAST DDR 160–Table 2000 x 2000 mm, payload 3000 kg, frequency 100 Hz–Bad Schwalbach (manufacturing)
Hydrostatically mounted linear drives (actuators)Inova AH series––––
Hydrostatically mounted linear drives with interface for Schenck drivesInova AS series––––
Linear actuator with specially treated bearingsInova AG series––––
Hydrostatically mounted torsion drivesInova AT series (double-blade rotor) / ATT (single-blade rotor)––––
LEM actuators (air- and water-cooled)Inova LEM––––
Spherical jointsInova JB / JBS series––––
Cardan jointsInova JC series––––
Hydraulic power unitsInova HU series––––
Hydraulic add-on unit (connection blocks)Inova––––
Load framesInova FU series––––
Hydraulic wedge clampsInova GD series––––
Digital measurement and control systemInova EU3000–Real-time application 10 kHz––
Dynamic 100-kN testing machine (fatigue testing of concrete)Inova–100 kN––
Rail damper test rig (tiltable 0°–90°)Inova–Shock absorbers up to approx. 1.5 m in length––
Rotor blade test rigInova–Rotor blades well over 100 m in length––
Bearing test rig (axial force, overturning moment, radial force)Inova–Forces in the upper kN range––
Knee joint test rigInova––––
Large tire inner drum test rigInova GRIPS––––
Testing softwareInova TestControl (modules ITRM Pro, RTI)––––

Additional services

Consulting and project planning of test systemsDevelopment and design of custom test rigsComplete modernization and expansion of existing test rigs (including third-party makes)Repair, maintenance, overhaul of third-party systemsDisassembly, logistics, commissioning and recalibration during site relocationIn-house measurement and control systems (EU3000) and software development (TestControl)Delivery of complete servohydraulic testing laboratories

Quality

Inova GmbH is certified by TÜV Rheinland according to ISO 9001:2015 (Reg. No. 01 100 102246, scope: sales and project planning of test systems). In-house measurement and control systems as well as the TestControl software ensure reproducible and traceable test results.

EvidenceBad Schwalbach
ISO 9001

History

  1. 1969

    Company founded; since then development, design and production of customer-specific test rigs and components

  2. 2016

    Initial certification according to ISO 9001 by TÜV Rheinland

  3. 2022

    Recertification according to ISO 9001:2015, valid from 17.09.2022 to 16.09.2025

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