Insecotec installs, commissions and maintains ceiling-guided OHT transport systems in cleanrooms of the semiconductor industry
Insecotec GmbH
Dresden · VillachNew on Amplifa
Who we are
Insecotec GmbH is an owner-managed technology company based in Dresden specializing in the installation, commissioning and servicing of fully automated, ceiling-guided transport systems (OHT systems) in semiconductor manufacturing. The company works in highly sensitive cleanroom environments in which air, temperature, humidity and pressure are controlled and precision is a prerequisite for operation. The scope of services includes the assembly and alignment of ceiling rails, switches, curves and crossing elements, the installation of OHT vehicles and loading units, as well as the wiring of power rails and data lines. During commissioning, rails are measured to specified tolerances, controllers are parameterized, test runs are carried out and interfaces to process equipment, lift modules and stocker systems are checked. In ongoing operation, Insecotec performs maintenance, inspection, troubleshooting and repair including the replacement of wear parts. In addition to its headquarters in Dresden, the mid-sized company maintains a branch office in Villach, Austria.
- Site
- Dresden
- Processes
- Installation of ceiling-guided transport systems (OHT systems) in the cleanroom, Assembly and alignment of ceiling rails and rail connectors under cleanroom conditions, Installing and securing switches, curves and crossing elements, Assembly of OHT vehicles and loading units on the ceiling structure, Wiring and connection of power rails and data lines, Commissioning of OHT systems (measuring, aligning the rails to specified tolerances,, Testing of interfaces to process equipment, lift modules and stocker systems, Service: maintenance, inspection, troubleshooting and repair in ongoing operation (incl. replacement
- Materials
- Cleanroom Assembly, Commissioning, Electrical Engineering & Mechatronics, Service & Maintenance, Project Support
- Certificates
- Customer-specific occupational safety and quality requirements
- Industries
- Semiconductor industry, Semiconductor industry / Semiconductor manufacturing
- 01
Project support: personnel and material planning, logistics coordination,
- 02
Installation of ceiling systems, vehicles and electrics in the cleanroom
- 03
Commissioning: measurement, parameterization, test runs, interface checks
- 04
Service: maintenance, inspection, troubleshooting and repair in ongoing
- 05
Support for expansions and conversions during operation
Services and Processes
Cleanroom Assembly
Assembly and alignment of ceiling rails, connectors, switches, curves and crossing elements under cleanroom conditions.
Commissioning
Measuring the rails to specified tolerances, parameterizing control, speed and braking behavior, and checking the interfaces.
Electrical Engineering & Mechatronics
Installation of power rails and data lines, parameterization of controllers and system integration during operation.
Service & Maintenance
Regular inspection, troubleshooting, repair and replacement of wear parts such as wheels, grippers and drive components.
Project Support
Personnel and material planning, logistics coordination as well as technical support during software updates and conversions.
Locations
Dresden
DEHeadquarters
Villach
ATBranch office
System Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Installation of ceiling-guided transport systems (OHT systems) in the cleanroomAssembly | – | – | – | – | – |
| Assembly and alignment of ceiling rails and rail connectors under cleanroom conditionsAssembly | – | – | – | – | – |
| Installing and securing switches, curves and crossing elementsAssembly | – | – | – | – | – |
| Assembly of OHT vehicles and loading units on the ceiling structureAssembly | – | – | – | – | – |
| Wiring and connection of power rails and data linesJoining | – | – | – | – | – |
| Commissioning of OHT systems (measuring, aligning the rails to specified tolerances,Assembly | specified tolerances (not specified) | – | – | – | – |
| Testing of interfaces to process equipment, lift modules and stocker systemsTesting | – | – | – | – | – |
| Service: maintenance, inspection, troubleshooting and repair in ongoing operation (incl. replacementAssembly | – | – | – | – | – |
| Support with software updates and adjustments of control parametersEngineering | – | – | – | – | – |
| Personnel and material planning, logistics coordination as well as receipt and inspection of theEngineering | – | – | – | – | – |
Additional services
Quality and Safety
Quality and safety are understood as interconnected tasks; requirements from occupational safety, trade associations and customer-specific requirements are reviewed and translated into clear rules and processes. Assembled components are inspected and documented before handover, and tested functions and release steps during commissioning are likewise documented.
| Evidence | Dresden |
|---|---|
| Customer-specific occupational safety and quality requirements |