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Development and manufacture of customized machine vision solutions and intelligent camera systems for automation and quality assurance

IN

insensiv GmbH

BielefeldNew on Amplifa

2006Founded (predecessor: engineering office since 1996)
~100Employees
>90.000Cameras installed cumulatively
BielefeldLocation (industrial area Bielefeld-Dornberg)

About insensiv

insensiv GmbH is a medium-sized company based in Bielefeld that develops customized machine vision solutions based on its own intelligent camera systems. Its core business is the development and production of detection technology for reverse vending machines, including reading units for verifying beverage containers, crate recognition, bottle contour detection and quality assurance units for the DPG deposit logo. Other products include the gas cylinder vending machine for the automated purchase and exchange of gas cylinders, the Micro Counting Center, the 360° Scan inline inspection system for beverage cans, the AI-based anti-collision system BIRD.IFICATION for wind turbines, as well as solutions from UAV and drone technology. Software, electronics and mechanics are developed in-house at insensiv; hardware manufacturing is carried out by suppliers, while final assembly and quality assurance take place at the Bielefeld site. Customers come from sectors such as deposit systems, recycling, retail, printing, can manufacturing, agriculture, DIY/home improvement, industry and logistics, as well as defense and security. The company emerged in 2006 from the engineering office Christian Gieselmann founded in 1996 and employs around 100 people.

Site
Bielefeld
Processes
Development and manufacture of customized machine vision solutions (intelligent camera systems), Reading units for reverse vending machines (verification of beverage containers), Gas cylinder vending machine (GTA) – automated purchase/exchange of 5, 8 and 11 kg gas cylinders, QA units – camera systems for checking the print quality of the DPG deposit logo on deposit, Crate recognition – OEM component for checking crate type and contents, UAV/drone technology (PodCopter, tethered drone, assistance systems), Customized development of machine vision solutions, Development of software, electronics and mechanics
Materials
Intelligent camera systems and sensor technology, Software development, Electronics, Mechanics
Certificates
100% final inspection in own QA
Founded
2006
Employees
100
Industries
Deposit return systems, Recycling, Reverse vending machine manufacturers, Retail/wholesale trade, Printing companies, Can manufacturers/bottlers
  1. 01

    Feasibility studies and requirements analysis

  2. 02

    Development of software, electronics and mechanics

  3. 03

    Hardware manufacturing by suppliers

  4. 04

    Final assembly in Bielefeld

  5. 05

    Quality assurance (100% inspection)

  6. 06

    Shipping to nationally and internationally active customers

Development and Technologies

BV

Intelligent camera systems and sensor technology

In-house developed camera technology as the core component of all products for detection, verification and inspection.

SW

Software development

In-house software development for machine vision, detection algorithms and AI-based applications.

ELEK

Electronics

In-house developed electronics for camera systems and vending machine components.

MECH

Mechanics

In-house developed mechanics for device and vending machine assemblies.

Location

Bielefeld

DE

Headquarters: development, production, quality control, administration and service

Materials
Intelligent camera systems, sensor technology, electronics, mechanics
  • Development and final assembly of machine vision systems
  • Quality assurance equipment

Industries

Deposit return systemsRecyclingReverse vending machine manufacturersRetail/wholesale tradePrinting companiesCan manufacturers/bottlersAgricultureDIY/home improvementIndustry & logisticsDefense & securityWind energy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacture of customized machine vision solutions (intelligent camera systems)Engineering––––Electronics, Mechanics, Camera technology
Reading units for reverse vending machines (verification of beverage containers)Testing–––––
Gas cylinder vending machine (GTA) – automated purchase/exchange of 5, 8 and 11 kg gas cylindersAssembly––5 kg – 11 kg––
Testing–––––
QA units – camera systems for checking the print quality of the DPG deposit logo on depositTesting–––––
Crate recognition – OEM component for checking crate type and contentsTesting–––––
Testing–––––
Testing––––Beverage cans, Containers
Testing–––––
UAV/drone technology (PodCopter, tethered drone, assistance systems)Assembly–––––
Assembly–––––

Additional services

Customized development of machine vision solutionsDevelopment of software, electronics and mechanicsFinal assembly and quality assuranceOEM componentsFeasibility studies

Quality

Final assembly and quality assurance take place at insensiv in Bielefeld to ensure 100% tested product quality.

EvidenceBielefeld
100% final inspection in own QA

History

  1. 1996

    Founding of the "Ingenieurbüro Christian Gieselmann" engineering office, specializing in automation systems and camera technology

  2. 2006

    Emergence of insensiv GmbH from the engineering office Christian Gieselmann

  3. First insensiv gas cylinder vending machine commissioned in Bielefeld at the Globus DIY store on Südring

  4. 20 years of the German one-way deposit system (DPG): insensiv has been involved for many years with technologies for the detection and verification of beverage containers

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