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INSIGHT KB – Fertigung

Clear-view protective screens and tap valves for CNC machine tools

INSIGHT KB Logo

INSIGHT KB GmbH

Im Gewerbepark 15, 79252 Stegen · GermanyNew on Amplifa

Founded
2 founding/managing directorsStephan Ketterer and Daniel Braitsch
V 4.0Current version of the clear-view protective screen
0.3 mmInstallation height of the protective screen
200 / 300 / 400 mmStandard widths, custom sizes possible

About INSIGHT KB

INSIGHT KB is a manufacturer of accessories for CNC machine tools based in Stegen, Baden-Württemberg. The core product is the V 4.0 clear-view protective screen: a protective film with an adhesive layer mounted on machine guard windows which, thanks to a special coating, creates a beading-off effect for splashing emulsion, thereby improving visibility into the machine interior during machining operations. The film is available in widths of 200, 300 and 400 mm as well as custom sizes and custom shapes, can also be applied to curved panes, and has an installation height of 0.3 mm; no drying time is required after installation, so production can resume immediately. The company also offers the film as a protective screen for LED machine lights as well as a height-adjustable tap valve with automatic shut-off for filling with water-miscible coolants. The product is Made in Germany and is continuously developed further.

Site
Stegen
Processes
Clear-view protective screen (protective film with coating for machine guard windows), Mounting/application of the clear-view protective screen via adhesive layer (no screw mounting), Installation of the protective screen without screw mounting, Custom sizes and custom shapes of the clear-view protective screen
Materials
Base material of the clear-view protective screen (film material, not further specified), Base material (film material)
Industries
CNC machine tools / machining (cutting technology)
  1. 01

    Development and design of the protective screen

  2. 02

    Coating of the film material

  3. 03

    Confectioning into standard and custom sizes

  4. 04

    Mounting on the machine guard window via adhesive layer

  5. 05

    Sales and customer service

Materials & Coating

KM

Base material (film material)

Plastic film as the carrier of the clear-view protective screen with a special coating for the beading-off effect of the emulsion.

Sites

Stegen

DE

Manufacturing and sales

Materials
Plastic film, coating

Products

Clear-view protective screen V 4.0
Clear-view protective screen V 4.0Coated protective film · CNC machine tools
Height-adjustable tap valve
Height-adjustable tap valveAutomatic shut-off · coolant filling

Inside the production

INSIGHT KB – clear-view protective screen
INSIGHT KB – clear-view protective screen
Product graphic INSIGHT KB
Product graphic INSIGHT KB
Product application
Product application
Tap valve – registered design
Tap valve – registered design

Industries

CNC machine tools / machining (cutting technology)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Clear-view protective screen (protective film with coating for machine guard windows)Surface–––––
Mounting/application of the clear-view protective screen via adhesive layer (no screw mounting)Assembly–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Clear-view protective screen V 4.0 (accessory product for CNC machine tools)INSIGHT KB GmbH Clear-view protective screen V 4.0–available in 200, 300 and 400 mm as well as custom sizes and custom shapes; installation height 0.3––
Clear-view protective screen V1.1INSIGHT KB GbR V1.1–approx. Ø 200 mm––
Height-adjustable tap valve with automatic shut-off for coolantINSIGHT KB GmbH–Travel 120 mm, rotatable 360 degrees, connection G3/4" male to 1" female––

Additional services

Installation of the protective screen without screw mountingCustom sizes and custom shapes of the clear-view protective screen

History

  1. As an industrial mechanic (precision mechanics), Stephan Ketterer recognized the problem of visibility into the machine interior being impaired by emulsion; together with Daniel Braitsch he developed the clear-view protective screen and brought it to market.

  2. Market launch of the clear-view protective screen V 4.0 with a revised coating on a new base material for a longer service life and clearer visibility.

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