Development and manufacture of modular test systems, test components and cable harnesses for automotive, electromobility and aviation
INSYS TEST SOLUTIONS GmbH
Wernerwerkstr. 4, 93049 Regensburg · GermanyNew on Amplifa
About INSYS test
INSYS test is a company based in Regensburg specializing in inspection and test solutions. The company develops, designs and manufactures custom test system concepts as well as modular test systems, including the endurance testing and lifetime simulation system TS one for control units in the automotive sector, high-voltage test stations for the safe commissioning of components in electromobility applications, cable harness testers for precise diagnostics, and mobile test setups for on-site use. The portfolio is complemented by the in-house cable harness assembly with custom-made cable harnesses including connectors, contacts, ferrules and special insulation, as well as in-house hardware and software development for test modules and components. As a system integrator, INSYS test also incorporates test systems from partner BOLAB Systems, such as test systems for 12-, 24- and 48-volt power supplies and HV battery test systems for electric vehicles. Customers come from the automotive and electromobility sectors, and through the BOLAB partnership from aerospace and the defense industry. The quality management system is certified to ISO 9001:2015.
- Site
- Regensburg
- Processes
- Engineering & development of inspection and test solutions, Manufacture and sales of inspection and test solutions, Cable harness assembly (custom-made cable harnesses with connectors, contacts, ferrules and, High-voltage test station (HV test station for safe commissioning of components), Endurance testing and lifetime simulation (modular system, e.g. TS one for control units), Cable harness tester (diagnostics), Mobile test setups (test system in a case), Test systems for 12 V | 24 V | 48 V power supply
- Materials
- Hardware and software development, High-voltage test technology, Endurance testing and lifetime simulation, Cable harness assembly, 4-Quadrant high-performance voltage and current amplifiers (BOLAB)
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 2003
- Employees
- 41
- Industries
- Automotive, Electromobility, Aerospace, Defense industry
- 01
Engineering and development of inspection and test solutions
- 02
Hardware and software development of test components
- 03
Manufacture and assembly of test systems
- 04
Cable harness assembly
- 05
Assembly and sales
- 06
System integration (test systems from BOLAB)
Processes and Technologies
Hardware and software development
In-house development of test modules and components based on the principle Test – Stimulate – Communicate.
High-voltage test technology
HV test stations for the safe commissioning of components in the automotive sector.
Endurance testing and lifetime simulation
Modular systems such as TS one for endurance testing and lifetime simulation of control units.
Cable harness assembly
Custom-made cable harnesses with connectors, contacts, ferrules and special insulation.
4-Quadrant high-performance voltage and current amplifiers (BOLAB)
System integration of BOLAB test systems for 12/24/48 V testing and HV battery tests.
Locations
Regensburg
DEHeadquarters, development and manufacturing
- TS one – modular endurance testing and lifetime simulation system
- High-voltage test station
- Cable harness tester
- Mobile test setups (test system in a case)
Products and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Engineering & development of inspection and test solutionsEngineering | – | – | – | – | – |
| Manufacture and sales of inspection and test solutionsAssembly | – | – | – | – | – |
| Cable harness assembly (custom-made cable harnesses with connectors, contacts, ferrules andAssembly | – | – | – | – | – |
| High-voltage test station (HV test station for safe commissioning of components)Testing | – | – | – | – | – |
| Endurance testing and lifetime simulation (modular system, e.g. TS one for control units)Testing | – | – | – | – | – |
| Cable harness tester (diagnostics)Testing | – | – | – | – | – |
| Mobile test setups (test system in a case)Testing | – | – | – | – | – |
| Test systems for 12 V | 24 V | 48 V power supplyTesting | – | – | – | – | – |
| HV battery test systems for electric vehiclesTesting | – | – | – | – | – |
| Hardware and software development for test modules/components (Test – Stimulate – Communicate)Engineering | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Modular endurance testing and lifetime simulation system (TS one) | INSYS test TS one | – | – | – | Regensburg |
| High-voltage test station | INSYS test | – | – | – | Regensburg |
| Cable harness tester | INSYS test | – | – | – | Regensburg |
| Mobile test setups (test system in a case) | INSYS test | – | – | – | Regensburg |
| Modular endurance testing and lifetime simulation system (test system) | INSYS test | – | – | – | Regensburg |
Additional services
Quality
The quality management system of INSYS test is certified to ISO 9001:2015 (TÜV SÜD Management Service GmbH, register number 12 100 60638 TMS) for the scope of engineering & development, manufacture and sales of inspection and test solutions.
| Evidence | Regensburg |
|---|---|
| ISO 9001 |
History
- 2003
INSYS test on the market since 2003
- 2020
ISO-9001:2015 certification by TÜV SÜD valid from 05.10.2020 (certificate 12 100 60638 TMS, valid until 04.10.2023)