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Inteca – Fertigung

EMS provider for cable assembly, PCB assembly, control cabinet construction, module assembly and electronics development since 1990.

Inteca Logo

Inteca GmbH

Bad AiblingNew on Amplifa

1990Founded
1Location in Bad Aibling
From a quantity of 1 to seriesLot sizes

About Inteca

Inteca GmbH is an EMS provider based in Bad Aibling in Bavaria that has been developing and manufacturing electrical, electronic and electromechanical components and systems for industry, mechanical engineering, automation and film technology since 1990. Its range of services includes cable assembly and wiring harness manufacturing, SMD/THT PCB assembly for small to medium volumes, control cabinet and plant construction as well as module and device assembly including just-in-time series production. In cable assembly, wires are automatically cut to length, stripped, crimped and twisted; in addition, ultrasonic welding technology is used for copper strands, marking via inkjet printing, and final visual and electrical inspection with a cable tester. Production is carried out with documented process reliability and traceability, from a quantity of 1 to series production. In addition, the company offers its own hardware and software development for measurement, control and regulation technology, prototype construction and custom special designs. Since 2014, Inteca has developed and produced LED film lighting under the Cinetile brand and is a former manufacturer of the ARRI Maxmover, for which service and spare parts are still offered.

Site
Bad Aibling
Processes
Cable assembly / wiring harness manufacturing, Cutting to length, stripping, crimping, twisting (automated), Ultrasonic welding technology for cable connections, Inkjet printing / marking of cables, PCB assembly SMD/THT, Control cabinet construction / plant construction, Module assembly / device assembly, Electronics development (hardware & software)
Materials
Copper strands, Wire types (flat ribbon, control, data/signal, coax, motor and, Printed circuit boards with electronic components
Certificates
ISO 9001
Founded
1990
Industries
Industry, Mechanical engineering, OEM, Automation, Film and photo industry / film technology
  1. 01

    Consulting and conception

  2. 02

    Electronics development (hardware & software)

  3. 03

    Prototype construction

  4. 04

    Material procurement

  5. 05

    Cable assembly / PCB assembly / control cabinet construction

  6. 06

    Module and device assembly

  7. 07

    Quality assurance

  8. 08

    Just-in-time series production and delivery

Materials and Processes

KU

Copper strands

Are joined in cable assembly using ultrasonic welding technology to form high-strength connections.

Leitungen

Wire types (flat ribbon, control, data/signal, coax, motor and

Are automatically cut to length, stripped, crimped and twisted and assembled to customer specifications.

LP

Printed circuit boards with electronic components

Are assembled and soldered using the SMD/THT process for small to medium volumes.

Locations

Standort Bad Aibling

Bad Aibling

DE

Headquarters, production and development

Lot size
Quantity 1 to series production
Materials
Wires of all types, printed circuit boards, electronic components
  • Automated cable processing machines (cutting to length, stripping, crimping, twisting)
  • Ultrasonic welding system
  • Inkjet marking machine
  • Cable tester

Components and Products

Wiring harnesses and assembled cables
Wiring harnesses and assembled cablesCable assembly · Industry, OEM, mechanical engineering
Assembled PCBs with Sub-D connectors
Assembled PCBs with Sub-D connectorsSMD/THT assembly · Industry
Control cabinet with structured wiring and PLC components
Control cabinet with structured wiring and PLC componentsControl cabinet construction · Automation
Custom control unit with touchscreen
Custom control unit with touchscreenElectronics development · OEM
Cinetile LED panel light for a film studio set
Cinetile LED panel light for a film studio setLED film lighting · Film and photo industry
ARRI Maxmover
ARRI MaxmoverService and spare parts · Film technology

Inside the production

Assembled Harting connector on a white cable
Assembled Harting connector on a white cable
Assembled circular connectors from cable assembly
Assembled circular connectors from cable assembly
Assembled PCBs with coils and capacitors
Assembled PCBs with coils and capacitors
Electronic module with connectors
Electronic module with connectors
Camera module with lens on PCB and flat ribbon cable
Camera module with lens on PCB and flat ribbon cable
Software development in-house at Inteca
Software development in-house at Inteca

Industries

IndustryMechanical engineeringOEMAutomationFilm and photo industry / film technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly / wiring harness manufacturingJoining–––Quantity 1 – Series productionFlat ribbon cable, Control cables, Data and signal cables, Coaxial cables, Motor cables, Connection cables, Single strands, Automotive wiring harnesses, Special cables
Cutting to length, stripping, crimping, twisting (automated)Joining––––Wires of all types
Ultrasonic welding technology for cable connectionsJoining––––Copper strands (derivable)
Inkjet printing / marking of cablesSurface–––––
PCB assembly SMD/THTAssembly–––Prototype/small to medium volumes – Series productionPrinted circuit boards, Electronic components
Control cabinet construction / plant constructionAssembly–––––
Module assembly / device assemblyAssembly–––––
Electronics development (hardware & software)Engineering–––––
Mechanical module development for production automation (3D CAD, simulation)Engineering–––––
Prototype constructionEngineering–––––
Automation / measurement, control and regulation technologyAssembly–––––
LED systems / Cinetile film lighting (development & production)Assembly–––––
ARRI Maxmover service (repair, spare parts, assembly service)Assembly–––––
Final visual and electrical inspection with cable testerTesting–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cable tester––––Bad Aibling
Automated cable processing machines (cutting to length, stripping, crimping, twisting)––––Bad Aibling
Ultrasonic welding system––––Bad Aibling
Inkjet marking machine––––Bad Aibling

Quality

Inteca is certified to DIN EN ISO 9001:2015 (certificate no. 12030/QM/06.26, issued by International Certification Management GmbH). All production steps are documented and traceable; in cable assembly, a final visual and electrical inspection is performed with a cable tester including an inspection report.

EvidenceBad Aibling
ISO 9001

History

  1. 1990

    Foundation of the company as an EMS provider for electronics.

  2. 2014

    Introduction of the Cinetile brand for LED film lighting.

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