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Industrial bookbinding with packaging, lettershop, die making and fulfillment from a single source

IN

Integralis IluF GmbH

RonnenbergNew on Amplifa

1994Founded
over 130Employees
RonnenbergLocation

Integralis: paper processing from a single source

Integralis IluF GmbH is an industrial bookbinder in Ronnenberg near Hanover producing hardcover and softcover books, perfect bindings, thread sewn bindings, saddle stitching, Wire-O products and folded products. Its range of services also includes finishing through film lamination as well as hotfoil, blind and foil embossing, die-cutting and gluing of die-cut brochures, packaging, calendars and slipcases, as well as the production of displays and presentation folders. An in-house die cutting tool manufacture with sample development makes tools for its own needs and for external customers. In addition, the company offers a lettershop with personalization, addressing and postage-optimized shipping, as well as fulfillment services with assembly, warehousing, picking and shipping. Paper and board are processed; the machinery includes, among other things, a robot-assisted system for applying and inserting objects. The completeness of processes under one roof is intended to avoid friction losses and simplify order processing.

Site
Ronnenberg
Processes
Bookbinding (hardcover, softcover, saddle stitching), Perfect binding, Thread sewing / thread binding, Folding, Wire-O production, Film lamination, Hotfoil stamping, Blind embossing
Materials
Paper, Board
Founded
1994
Employees
over 130
Industries
Printing services, Print shops, Packaging production, Mailing/advertising materials
  1. 01

    Consulting and sample development

  2. 02

    Die making

  3. 03

    Folding, cutting, scoring/grooving

  4. 04

    Bookbinding (perfect binding, thread sewing, hardcover, Wire-O)

  5. 05

    Finishing (lamination, embossing)

  6. 06

    Die-cutting and gluing

  7. 07

    Lettershop and shipping

  8. 08

    Fulfillment

Materials and processes

PAP

Paper

Base material for bookbinding, brochures, folded products and mailings.

PPE

Board

Used for packaging, displays, slipcases, calendars and presentation folders.

Location

Ronnenberg

DE

Headquarters and production (bookbinding, packaging, lettershop, die making, fulfillment)

Materials
Paper, board
  • Gietz FSA 870 embossing machine
  • Robot-assisted applying and inserting system

Industries

Printing servicesPrint shopsPackaging productionMailing/advertising materials

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Bookbinding (hardcover, softcover, saddle stitching)Assembly––––Paper, Board
Perfect bindingJoining––––Paper
Thread sewing / thread bindingJoining––––Paper
FoldingForming––––Paper
Wire-O productionJoining––––Paper
Film laminationSurface––––Paper
Hotfoil stampingSurface––––Paper, Board
Blind embossingSurface––––Paper, Board
Die-cuttingForming––––Paper, Board
Die making (die-cutting tools)Engineering––––Die tool material (not specified)
Packaging production (packaging)Assembly––––Board, Paper
Presentation folders and displaysAssembly––––Board
Robot-assisted applying and inserting of objectsAssembly––––Objects (not specified)
Lettershop (mailings, envelope inserting, personalization, addressing)Assembly––––Paper
Fulfillment (assembly, warehousing, picking, shipping)Assembly–––––
Hand bookbinding (manufactory)Assembly––––Paper, Board
Sample making / sample developmentEngineering–––––
Cutting, scoring/grooving, applying, stitchingForming––––Paper, Board

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Embossing machineGietz FSA 8701––Ronnenberg
Robot-assisted applying and inserting system––––Ronnenberg

Additional services

Bookbinding (hardcover, softcover, perfect binding, thread sewing, saddle stitching, Wire-O, foldedFinishing (film lamination, hotfoil stamping, blind and foil embossing, embossing)Die-cutting and gluing (die-cut brochures, packaging, calendars, slipcases)Packaging & presentation (packaging, displays, presentation folders)Die making/tool making with sample development (also for external customers)Lettershop (production, personalization, envelope inserting, addressing, postage-optimized shipping)Fulfillment (assembly, warehousing, picking, shipping)Robot-assisted applying and inserting of objectsManufactory (hand bookbinding, sample making)Cutting, scoring/grooving, folding, applying, stitching

History

  1. 1994

    Founded; according to the company, it began in a garage and developed into a modern industrial bookbindery.

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