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INTERTEC – Fertigung

Manufactures GRP protective enclosures, cabinets and shelters with heating, cooling and explosion protection for sensitive field instruments.

INTERTEC Logo

INTERTEC-Hess GmbH

Neustadt/Donau (DE) · Sarnia, Ontario (CA) · Houston, Texas (US) · Sales offices among others in Belgium, United Kingdom, India, Kazakhstan, Malaysia, Netherlands, China, Korea, Saudi Arabia, UAENew on Amplifa

1965Founded
3Production and assembly sites (DE, CA, US)
over 1 millionProtective enclosures delivered
20+Patents

Protection Solutions for Plant and System Engineering

INTERTEC-Hess GmbH develops and manufactures protective enclosures, protective cabinets and shelters made of glass-fiber reinforced plastic (GRP) for field instruments, analyzers, process control systems and communications technology. Since 1965, more than one million protective enclosures have been delivered to customers from the energy, chemical and plant engineering sectors worldwide. The sandwich construction of GRP layers offers strength similar to steel at around 25 % of its weight, high thermal insulation, UV and corrosion resistance, as well as electrical transparency for radio applications. In addition, the company offers active and passive cooling, heating and frost protection systems, Ex-p pressurization solutions for Ex Zone 21, fire protection up to 120 minutes (ANSI/UL 1709) and turnkey assembly solutions. Production and final assembly take place at the headquarters in Neustadt/Donau as well as in Canada (Sarnia) and the USA (Houston). Around 20 patents document the continuous development of the protection systems.

Site
Neustadt/Donau
Processes
Protective enclosure/cabinet (MULTIBOX), Analyzer cabinet/shelter with ATEX cooling unit, Modular protective cabinet (CLASSIC), Passively cooled shelter, THERMOTEX protective cover (lightweight, flexible materials), Shelter for gas pressure regulating stations (modular, retrofit-capable), FIRE SHELTER (120 min. fire protection per ANSI/UL 1709), Passively cooled cabinet
Materials
Glass-fiber reinforced plastic (GRP), Mineral wool (Fire Shelter insert), Mineral wool
Certificates
ISO 9001, ISO 14001, ISO 45001, QAN, QAR, ISO 9001 (Sarnia), ISO 9001 (Houston), UL (North America), ATEX, IECEx, EAC, CSA, INMETRO, KC, CCC, PESO, ATEX (product approval), UL/CSA (product approval)
Founded
1965
Industries
Energy, Chemicals, Plant engineering/process engineering, Process analytics, Process control technology, Communications technology
  1. 01

    Engineering/design incl. HVAC design

  2. 02

    GRP manufacturing of enclosure/shelter components

  3. 03

    Integration of heating, cooling and explosion protection systems

  4. 04

    Assembly/final assembly

  5. 05

    Turnkey delivery (SAFE LINK)

Materials and Processes

GRP

Glass-fiber reinforced plastic (GRP)

Core material of all enclosures and shelters: high stability at around 25 % of the weight of steel, corrosion-, UV- and temperature-resistant from -65 °C to +80 °C.

MW

Mineral wool

Embedded between GRP layers in the FIRE SHELTER and achieves up to 120 minutes of fire protection per ANSI/UL 1709.

Sites

Neustadt/Donau

DE

Headquarters, production and assembly

Materials
GRP, mineral wool

Sarnia, Ontario

CA

Production and assembly site (INTERTEC Instrumentation Ltd.)

Materials
GRP

Houston, Texas

US

Production and assembly site (INTERTEC Instrumentation Inc.)

Materials
GRP

Components

Protective enclosures for field instruments
Protective enclosures for field instrumentsGRP manufacturing · Field instrumentation
Analyzer shelter with cooling
Analyzer shelter with coolingGRP manufacturing · Process analysis technology
Shelter for process control/Remote I/O
Shelter for process control/Remote I/OGRP manufacturing · Process control technology
Shelter for materials handling applications
Shelter for materials handling applicationsGRP manufacturing · Materials handling
Frangible shelters for landing systems
Frangible shelters for landing systemsGRP manufacturing · Airport equipment
GRP protective cabinet for communications technology
GRP protective cabinet for communications technologyGRP manufacturing · Communications technology

Inside the production

Protective equipment for extremely hot climate zones
Protective equipment for extremely hot climate zones
Protective equipment for extremely cold climate zones
Protective equipment for extremely cold climate zones

Industries

EnergyChemicalsPlant engineering/process engineeringProcess analyticsProcess control technologyCommunications technologyTraffic engineering/Smart CitySafety technologyAirport equipmentMaterials handling/Bulk handlingOffshore

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Protective enclosure/cabinet (MULTIBOX)Plastics––––GRP
Analyzer cabinet/shelter with ATEX cooling unitPlastics––––GRP
Modular protective cabinet (CLASSIC)Plastics––––GRP
Passively cooled shelterPlastics––––GRP
THERMOTEX protective cover (lightweight, flexible materials)Plastics––––GRP
Shelter for gas pressure regulating stations (modular, retrofit-capable)Plastics––––GRP
FIRE SHELTER (120 min. fire protection per ANSI/UL 1709)Plastics––––GRP, mineral wool
Passively cooled cabinetPlastics––––GRP
Ex-proof heaters (frost, condensation and temperature maintenance protection)Surface–––––
SAFE LINK (fully pre-assembled turnkey solutions)Assembly––––GRP
DIABOX™ (diagonally split box)Plastics––––GRP
ATEXCOOL (ATEX Zone 1 cooling unit, up to +55 °C ambient)Surface–––––
BASIC cabinet (economical solution for light-duty applications)Plastics––––GRP
E-House (Ex Zone 21, with heating, cooling, ventilation)Plastics––––GRP
CUBESHADE (protective roof)Plastics––––GRP
Shelter (extremely lightweight and stable)Plastics––––GRP
PERI SHELTER ('inside-out', cooling, pressurization, HMI in Ex areas)Plastics––––GRP
Frangible shelter (frangible protective equipment for landing systems)Plastics––––GRP
MINIBOX (compact protection, optional viewing window and heating)Plastics––––GRP
HOT BOX (analyzers at constant high temperature)Plastics––––GRP
Hybrid-cooled shelter (solar, battery storage, hybrid cooling)Plastics––––GRP
ARCTIC SHELTER (for extreme cold)Plastics––––GRP
Ex-p pressurized enclosure (Ex Zone 21)Plastics––––GRP
Sound insulation through sandwich insulation (22-35 dB)Plastics––––GRP
HVAC solutions with filter systems for explosive dustsEngineering–––––
EMC shielding with GRPPlastics––––GRP
Custom enclosure shapesEngineering––––GRP
CEMS protective enclosure (pressurized ventilation)Plastics––––GRP
Blast-proof enclosure (pressure waves, shock waves, wind loads, earthquakes, vapor cloud explosions)Plastics––––GRP
Antistatic enclosure versionPlastics––––GRP
Emergency showers, eyewash stations, emergency-stop protection, passive sample coolersAssembly–––––
Turnkey kitting for traffic/Smart City (custom sizes, partitions, power,Assembly––––GRP

Additional services

Engineering/design (incl. HVAC design)Passive and hybrid coolingHeating and cooling systemsExplosion protection (Ex-p/pressurization)Fire protection (FIRE SHELTER up to 120 min., ANSI/UL 1709)Assembly/final assemblyTurnkey solutions (SAFE LINK)Custom designs to customer requirements

Quality

As a manufacturer of safety-relevant equipment, the company and its products meet the relevant standards; certifications include ISO 9001, ISO 14001 and ISO 45001 at the Neustadt site, ISO 9001 in Sarnia and Houston, as well as product approvals such as ATEX, IECEx, UL, CSA and other country-specific approvals.

EvidenceNeustadtSarniaHouston
ISO 9001
ISO 14001
ISO 45001
ATEX (product approval)
UL/CSA (product approval)

History

  1. 1965

    Company founded by Dr. Joachim Hess

  2. More than one million protective enclosures and housings delivered; over 20 patents; more than 50 years of experience in protection solutions

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