Labelling systems, inline inspection systems and special-purpose machinery for regulated production processes
Intrex Deutschland GmbH
Rungedamm 22, 21035 HamburgNew on Amplifa
About Intrex Deutschland
Intrex Deutschland GmbH, based in Hamburg, is a specialised machinery manufacturer for labelling systems, marking solutions, special-purpose machine construction and industrial image processing. The company develops and implements customised automation solutions – from mechanics and control software through to complete technical documentation. Its roots lie in industrial marking with over 30 years of experience; today the portfolio covers validatable inline inspection, code recognition, serialisation, tamper-evident labelling and AI-supported pattern recognition with in-house software development (including KUPvision, ERP/MES/database integration). Design in 3D CAD and parts manufacturing in the company's own machine shop, followed by final assembly, programming, commissioning, factory acceptance and worldwide installation. Customers come primarily from regulated industries such as Pharma & Life Science and MedTech as well as Food & Packaging, Automotive & Battery and Aerospace. The partnership with Intrex Sp. z o.o. in Poland expands the technology portfolio of the group.
- Site
- Hamburg
- Processes
- Special-purpose machine construction, Labelling systems and labelling heads, Industrial image processing / inline inspection, AI-supported pattern recognition, In-house software development (KUPvision, ERP/MES/database integration), Serialisation, aggregation, traceability, Tamper-evident labelling / first-opening protection, Pharmaceutical validation (IQ/OQ, GAMP 5, FDS/HDS/SDS, risk analyses)
- Materials
- Labelling heads (INTREX 50+, 100+ FLEX, 200+, 300+), Labelling systems of the SET series, Industrial image processing, In-house software development (KUPvision), Pharmaceutical validation
- Certificates
- Pharmaceutical validation (IQ/OQ, GAMP 5), Factory acceptance & function tests before delivery
- Industries
- Pharma & Life Science, MedTech, Food & Packaging, Automotive & Battery, Aerospace & High Value Goods, Anti-Counterfeiting
- 01
Requirements analysis
- 02
Concept evaluation
- 03
Design & software design (3D CAD, in-house)
- 04
Documentation
- 05
Parts manufacturing in the company's own machine shop
- 06
Quality assurance
- 07
Final assembly
- 08
Programming
- 09
Commissioning & factory acceptance
- 10
Installation (worldwide)
- 11
Customer service & support
Processes & System Components
Labelling heads (INTREX 50+, 100+ FLEX, 200+, 300+)
Label dispensers for integration into existing lines, up to 140 m/min and ±0,4 mm accuracy.
Labelling systems of the SET series
Complete systems for wrap-around, top/bottom, side, multi-panel and tamper-evident labelling up to 400 units/min.
Industrial image processing
Camera-based inspection, code recognition and quality control in the ongoing production process.
In-house software development (KUPvision)
Control logic, data integration, ERP/MES/database integration and audit-ready documentation.
Pharmaceutical validation
IQ/OQ, GAMP 5-compliant software logic, FDS/HDS/SDS and risk analyses for regulated environments.
Location
Hamburg
DEHeadquarters with design, parts manufacturing, assembly and service
- 3D CAD design
- Own machine shop for parts manufacturing
- Assembly hall for parallel set-up of multiple systems
Industries
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Labelling system (side labelling of heavy cuboid products) | INTREX SET 1201 | – | Product base width 50-200 mm, conveyor belt length 1500 mm, max. 60 units/min | – | – |
| Labelling system (wrap-around/partial wrap-around labelling of cylindrical products) | INTREX SET 1001 | – | Ø 30-100 mm, up to 100 units/min, label width 90/160 mm | – | – |
| Labelling system (3-roller module, cylindrical products) | INTREX SET 1101 PLUS | – | Ø 30-100 mm, up to 60 units/min, label width 90/160/220 mm | – | – |
| Labelling system (top labelling of flat products) | INTREX SET 1501 | – | Product base width 30-200 mm, up to 100 units/min, conveyor length 1500 mm | – | – |
| Labelling system (side conveyor belts, top/bottom labelling) | INTREX SET 1801 PLUS | – | Product base width 30-200 mm, up to 100 units/min, belt length 1500 mm | – | – |
| Labelling system (rotary star-wheel module, cylindrical products) | INTREX SET 2091 PLUS | – | Ø 30-100 mm, up to 120 units/min (7.200 units/hr), label width 90/160/220 mm | – | – |
| Labelling system (4 roller modules, heavy cylindrical/conical products) | INTREX SET 2161 PLUS | – | Ø 80-300 mm, up to 40 units/min, lifting system for handles, vacuum dispensing edge | – | – |
| Labelling system (labelling of flattened bottles) | INTREX SET 2202 PLUS | – | Product base width 30-100 mm, up to 250 units/min, belt length 2500 mm | – | – |
| Labelling system (wrap-around and two-sided labelling of oval products) | INTREX SET 2402 PLUS | – | Ø 30-100 mm, up to 200 units/min (oval), 60 units/min (cylindrical) | – | – |
| Labelling system (underside labelling of flat products) | INTREX SET 2702 | – | Product base width 30-200 mm, up to 100 units/min, belt length 2000 mm | – | – |
| Labelling system (security seals/security labels, U-/L-shape) | INTREX SET 2933 | – | Ø 80-300 mm, up to 400 units/min, belt length 2500 mm | – | – |
| Labelling system (multi-panel labelling, customised) | INTREX SET 3294 | – | Ø 80-300 mm, up to 40 units/min, belt length 2500 mm | – | – |
| Labelling head | INTREX 50+ | – | Label width 90 mm, up to 45 m/min, accuracy ±0,4 mm | – | – |
| Labelling head | INTREX 100+ FLEX | – | Label width 90/160 mm, up to 35 m/min, accuracy 0,8 mm | – | – |
| Labelling head | INTREX 200+ | – | Label width 90/160/220 mm, up to 75 m/min, accuracy ±0,4 mm | – | – |
| Labelling head | INTREX 300+ | – | Label width 90/160 mm, 140 m/min, up to 600 cycles/min, accuracy ±0,5 mm | – | – |
| Pharma labelling system (blister labelling incl. printing and inspection) | INTREX LSC-100 | – | Blister 61x75x4,75 to 65x120x4 mm, up to 125 blisters/min, accuracy ±0,5 mm (crosswise) | – | – |
| Pharma labelling system (non-stop bottle labelling) | INTREX NLS-200 | – | Bottles Ø 51,2-62,5 mm, height 96-118 mm, up to 230 cycles/min, accuracy ±0,5 mm crosswise / ±1 mm | – | – |
Additional services
Quality & Validation
Every component and every assembly undergoes internal inspection procedures; for pharmaceutical applications, INTREX delivers complete documentation packages such as IQ/OQ, FDS/HDS/SDS and risk analyses (GAMP 5) as well as audit-ready software and process architecture.
| Evidence | Hamburg |
|---|---|
| Pharmaceutical validation (IQ/OQ, GAMP 5) | |
| Factory acceptance & function tests before delivery |
History
- 30+ Jahre
Building up experience with industrial marking and inspection systems; close partnership with Intrex Sp. z o.o. (Poland), one of Europe's leading marking and automation companies