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intreXis – Fertigung

Development and manufacture of DC/DC and AC/DC converters as well as power supply systems for railway, industrial and medical applications.

intreXis Logo

intreXis AG

Neuhausen am Rheinfall (CH) · Romania · Czech Republic · ThailandNew on Amplifa

Neuhausen am Rheinfall, CHHeadquarter
4Locations
30–1000 WPower range DC/DC converters
−50 to +85 °COperating temperature range
24 hJust-in-time delivery

About intreXis

intreXis AG, headquartered in Neuhausen am Rheinfall (Switzerland), develops and manufactures power supply systems, in particular DC/DC and AC/DC converters for railway applications in accordance with EN 50155 and IEC 60571. The portfolio includes the Boardnet Converter Platform with power ratings from 30 to 1000 W, an ultra-wide input voltage range (14.4 to 154 VDC) and operating temperatures from −50 to +85 °C, as well as emergency start power supply units with 750/1500 VDC input based on SiC technology, custom converters, retrofit power supplies (form-, fit- and function-compatible), UPS units with integrated chargers and USB-C chargers for rail vehicles. Production is carried out on fully automated SMD machines; further manufacturing sites are located in Romania, the Czech Republic and Thailand. Every PCB undergoes automatic optical inspection (AOI), computer-controlled functional testing and, in the case of locomotive converters, a 48-hour burn-in at −30 to +70 °C. The warehouse with active inventory management enables just-in-time deliveries within 24 hours.

Site
CH-8212 Neuhausen am Rheinfall
Processes
Manufacture of power supplies on fully automated SMD machines (electronics manufacturing/PCBA), Automatic optical inspection (AOI) of every PCB during the production process, Computer-controlled functional test systems (developed and programmed by intreXis engineers), Burn-in testing of DC/DC converters for 48 h at temperatures from −30 °C to +70 °C (for, Development of custom DC/DC and AC/DC converters and power supply systems, Retrofit power supplies (100% form, fit and function compatible replicas), Manufacture of DC/DC converters for railway (Boardnet Converter Platform, 30-1000 W, input 14.4-154, Manufacture of DC/DC converters for railway with 750 V, 1500 V input (emergency start power supply
Materials
Fully automated SMD assembly, Silicon carbide Schottky diodes, Automatic optical inspection, Computer-controlled functional test systems, 48h burn-in test (−30 to +70 °C)
Certificates
ISO 9001:2015, ISO 14001:2015
Industries
Railway (rail vehicles), Industry, Medical technology, Military
  1. 01

    Custom development (engineering)

  2. 02

    SMD assembly (fully automated)

  3. 03

    Automatic optical inspection (AOI)

  4. 04

    Functional testing

  5. 05

    Burn-in testing

  6. 06

    Logistics with active inventory management and just-in-time delivery

Manufacturing Processes and Technologies

SMD

Fully automated SMD assembly

Manufacture of the power supplies on fully automated SMD machines in all manufacturing sites.

SiC

Silicon carbide Schottky diodes

Used in emergency start power supply units with 750/1500 VDC input combined with an active surge limiter.

AOI

Automatic optical inspection

Inspection of every PCB during the production process for possible defects.

FCT

Computer-controlled functional test systems

Test systems developed by intreXis engineers; all measured values are stored.

Burn-In

48h burn-in test (−30 to +70 °C)

Additional temperature testing of all DC/DC converters for locomotives.

Locations

Standort Neuhausen am Rheinfall

Neuhausen am Rheinfall

CH

Headquarter, Logistics Center, Production

Romania (manufacturing site)

RO

Production

  • Fully automated SMD machines
  • Automatic optical inspection systems (AOI)

Czech Republic (manufacturing site)

CZ

Production

  • Fully automated SMD machines
  • Automatic optical inspection systems (AOI)

Thailand (manufacturing site)

TH

Production

  • Fully automated SMD machines
  • Automatic optical inspection systems (AOI)

Products

DC/DC converter 750/1500 VDC input (250 W)
DC/DC converter 750/1500 VDC input (250 W)Electronics manufacturing · Railway
DC/DC converter 19" Eurocard (150 W)
DC/DC converter 19" Eurocard (150 W)Electronics manufacturing · Railway
DC/DC converter Boardnet Converter Platform
DC/DC converter Boardnet Converter PlatformElectronics manufacturing · Railway
DC/DC converter open frame
DC/DC converter open frameElectronics manufacturing · Railway
DC/DC converter chassis mount
DC/DC converter chassis mountElectronics manufacturing · Railway
DC/DC converter DIN rail
DC/DC converter DIN railElectronics manufacturing · Railway
USB-C Railway Charger
USB-C Railway ChargerElectronics manufacturing · Railway
DC/DC converter 250 W with high isolation voltage
DC/DC converter 250 W with high isolation voltageElectronics manufacturing · Railway

Inside the production

intreXis – power supplies with the X
intreXis – power supplies with the X
Logistics Center with active inventory management
Logistics Center with active inventory management
Location Tobelraastrasse 4, Neuhausen am Rheinfall
Location Tobelraastrasse 4, Neuhausen am Rheinfall
Rhine Falls near the headquarters
Rhine Falls near the headquarters
Product animation
Product animation

Industries

Railway (rail vehicles)IndustryMedical technologyMilitary

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of power supplies on fully automated SMD machines (electronics manufacturing/PCBA)Assembly–––––
Automatic optical inspection (AOI) of every PCB during the production processTesting–––––
Computer-controlled functional test systems (developed and programmed by intreXis engineers)Testing–––––
Burn-in testing of DC/DC converters for 48 h at temperatures from −30 °C to +70 °C (forTesting–––––
Development of custom DC/DC and AC/DC converters and power supply systemsEngineering–––––
Retrofit power supplies (100% form, fit and function compatible replicas)Engineering–––––
Manufacture of DC/DC converters for railway (Boardnet Converter Platform, 30-1000 W, input 14.4-154Assembly–––––
Manufacture of DC/DC converters for railway with 750 V, 1500 V input (emergency start power supplyAssembly–––––
Manufacture of AC/DC converters for railway (input 85-264 VAC, 50 W, EN50155 compliant)Assembly–––––
Manufacture of UPS uninterruptible power suppliesAssembly–––––
Manufacture of USB-C Railway Charger (USB Type-C Rev. 1.2 and Power Delivery (PD))Assembly–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automated SMD machines (SMD assembly)––––Manufacturing sites Romania, Czech Republic, Thailand
Automatic optical inspection systems (AOI)––––Manufacturing sites Romania, Czech Republic, Thailand
Computer-controlled functional test systems (in-house development by intreXis engineers)–––––
Burn-in systems (−30 °C to +70 °C, 48h tests)–––––

Additional services

Custom development of DC/DC and AC/DC convertersRetrofit power supplies (form, fit and function compatible)UPS (uninterruptible power supply) with integrated chargersIntensive functional tests and 48-hour burn-in tests for locomotive convertersLogistics: warehouse with active inventory management, just-in-time delivery within 24 hoursWhitepapers and technical resources

Quality

Every PCB is automatically optically inspected (AOI) during production and, before delivery, tested on computer-controlled functional test systems; all measured values are stored. DC/DC converters for locomotives additionally undergo a 48-hour burn-in at −30 to +70 °C; the processes are certified to ISO 9001:2015 and ISO 14001:2015.

EvidenceNeuhausen am RheinfallRomania (manufacturing site)Czech Republic (manufacturing site)Thailand (manufacturing site)
ISO 9001:2015
ISO 14001:2015
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