Punching tools, tool units, bench presses and custom punching systems including design and CE marking.
ips-Werkzeugtechnik GmbH
Brezelstraße 4, 79418 SchliengenNew on Amplifa
About ips-Werkzeugtechnik
ips-Werkzeugtechnik GmbH, based in Schliengen, develops and manufactures punching tools, punching units, stamping units, punching fixtures, pneumatic and hydraulic bench presses, as well as custom special-purpose machinery and automated production systems. Based on standardized individual modules and specially developed changeover kits, system solutions are created for punching, piercing, cutting, notching, embossing, pressing and crimping; work steps such as laser cutting, laser welding, sawing, milling, drilling and thread cutting are also integrated. Machining is performed on materials such as aluminium, steel (including steel tube and deep-drawing sheet) and plastics such as PP polypropylene. Contract manufacturing by wire EDM (workpieces up to 1050 x 820 x 305 mm, max. 1500 kg) and CNC cylindrical grinding is also offered. Special-purpose machines are engineered according to the customer's requirements specification, with design in SolidWorks, CE marking with hazard analysis in accordance with Machinery Directive 2006/42/EC, commissioning at the customer's site, spare parts supply and complete documentation. Customers come from industries such as automotive, the solar industry, HVAC technology, the furniture industry and machine tool construction.
- Site
- Schliengen
- Processes
- Punching, Piercing, Cutting, Notching, Embossing, Pressing, Crimping, Assembly
- Materials
- Aluminium, Aluminium profile / Aluminium profiles, PP-Polypropylene, PP plastic, PP, PP with fabric lamination, Steel tube, Deep-drawing sheet
- Certificates
- CE conformity with hazard analysis (Machinery Directive 2006/42/EC)
- Industries
- Automobile manufacturers, Automotive suppliers, Solar industry, Vehicle registration, HVAC technology, Furniture industry
- 01
Consulting
- 02
Design with SolidWorks (incl. CAM data)
- 03
Manufacturing (punching, wire EDM, cylindrical grinding, machining)
- 04
Assembly
- 05
CE marking with hazard analysis (Machinery Directive 2006/42/EC)
- 06
Commissioning at the customer's site incl. service
- 07
Spare parts supply and documentation
Materials and Processes
Aluminium
Machining of aluminium profiles, among other things in punching machines for solar profiles (sawing, punching, knurling).
PP-Polypropylene
Material for drip separators, processed on multi-stage punching lines.
Steel (steel tube, deep-drawing sheet)
Processed, among other things, in tube piercing units (furniture industry) and pressing tools with a pressing tolerance of ±0.01 mm.
Locations
Schliengen
DEHeadquarters / Manufacturing
- Materials
- Aluminium, Steel, PP
- Wire EDM machine (600 x 400 x 310 mm, max. workpiece 1050 x 820 x 305 mm, 1500 kg)
- CNC cylindrical grinding machine (grinding length 1000 mm, centre height 175 mm)
- Multi-stage punching line for drip separators
- Punching system for vehicle license plates
- Special-purpose machine 20 x 4 m for solar profiles
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PunchingForming | – | – | – | – | Aluminium, PP-Polypropylene, PP plastic, Steel tube, Aluminium profile, Deep-drawing sheet, PP with fabric lamination |
| PiercingForming | – | – | – | – | – |
| CuttingForming | – | – | – | – | – |
| NotchingForming | – | – | – | – | – |
| EmbossingForming | – | – | – | – | – |
| PressingForming | – | – | – | – | – |
| CrimpingJoining | – | – | – | – | – |
| AssemblyAssembly | – | – | – | – | – |
| Press-fittingJoining | – | – | – | – | – |
| BendingForming | – | – | – | – | Wires |
| RivetingJoining | – | – | – | – | – |
| Edge bendingForming | – | – | – | – | – |
| Press joiningJoining | – | – | – | – | – |
| SwagingJoining | ±0.01 mm | – | – | – | Deep-drawing sheet |
| Laser cuttingMachining | – | – | – | – | – |
| Laser weldingJoining | – | – | – | – | – |
| SawingMachining | – | – | – | – | Aluminium profiles |
| MillingMachining | – | – | – | – | – |
| DrillingMachining | – | – | – | – | – |
| Thread cuttingMachining | – | – | – | – | – |
| CrimpingJoining | – | – | – | – | – |
| DrawingForming | – | – | – | – | – |
| KnurlingMachining | – | – | – | – | Aluminium profiles |
| Wire EDMMachining | – | 1050 mm × 820 mm × 305 mm | 1500 kg | – | – |
| Cylindrical grinding (external/internal cylindrical grinding)Machining | – | 1000 mm | – | – | – |
| Design with SolidWorksEngineering | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Wire EDM machine | – | – | Travel paths X Y Z 600 x 400 x 310 mm; U V 150 x 150 mm; max. workpiece 1050 x 820 x 305 mm, max. | – | Schliengen |
| CNC cylindrical grinding machine | – | – | Grinding length 1000 mm, centre height 175 mm; internal cylindrical grinding up to 95 mm length | – | Schliengen |
| Multi-stage punching line for drip separators | ips Werkzeugtechnik | – | – | – | Schliengen |
| Punching system for vehicle license plates | ips Werkzeugtechnik | – | – | – | Schliengen |
| Punching machine for solar profiles | ips Werkzeugtechnik | – | – | – | Schliengen |
| Special-purpose machine 20 x 4 m for machining solar profiles | ips Werkzeugtechnik | – | 20 x 4 m | – | Schliengen |
| Pneumatic bench press 40 kN | ips Werkzeugtechnik | – | – | – | – |
| Pneumatic bench press 80 kN | ips Werkzeugtechnik | – | – | – | – |
| Hydraulic bench press, double-acting 109 kN | ips Werkzeugtechnik | – | – | – | – |
| Pneumatic piercing units, single-acting (series 141-144, 20/40/80 kN) | ips Werkzeugtechnik Series 141, 142, 143, 144 | – | Hole range 2–13 mm up to 40–63 mm, material thickness max. 5 mm | – | – |
| Hydraulic piercing units, double-acting (33/68/109/175 kN) | ips Werkzeugtechnik Series 161, 162, 163, 164 | – | Hole range 2–13 mm up to 40–63 mm, material thickness max. 5 mm | – | – |
Additional services
Quality
The control technology of the special-purpose machines complies with the latest safety directives; the CE mark is developed with a hazard analysis in accordance with Machinery Directive 2006/42/EC using the SAFEEXPERT software. Process monitoring is offered via a TPC-MIDI system.
| Evidence | Schliengen |
|---|---|
| CE conformity with hazard analysis (Machinery Directive 2006/42/EC) |