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Irion – Fertigung

Certified welding specialist for welded assemblies, CNC parts and skids from 30 to 5,000 units.

Irion Logo

IRION GmbH

Bad Teinach (DE) · Bosnia (BA)New on Amplifa

1926Founded
40Employees
approx. 3,500 m²Production area Bad Teinach
30–5,000 unitsBatch sizes welded assemblies
up to 6 mPart length welded assemblies

About Irion

IRION GmbH is a certified welding specialist established in 1926, located in the northern Black Forest (Bad Teinach, Baden-Württemberg) with around 40 employees and approx. 3,500 m² of production space. The company manufactures welded assemblies, laser parts, tube laser parts, CNC parts, turned parts and milled parts from steel and tool steel in quantities from 30 to 5,000 units; tool steel cutting is performed in the range of 100 to 500,000 units. The in-house manufacturing depth includes laser and flame cutting, bending/folding, CNC milling and turning (3-/4-/5-axis, tolerances down to ±0.01 mm), robot welding (MAG/MIG, TIG), heat treatment, surface coating, parts cleaning as well as assembly including fixture construction, electrics and pneumatics. An additional contract manufacturing site in Bosnia covers price-optimized series of 300 to 5,000 units. Customers come from automotive, mechanical and plant engineering, conveying technology/intralogistics, construction and agricultural machinery, logistics, medical and food technology as well as rail vehicle engineering and energy. The offering is complemented by express manufacturing with its own freight forwarding operation and international transport coordination.

Site
Bad Teinach
Processes
Welded assemblies, Robot welding, MAG / MIG welding, TIG welding, Contract welding, Laser cutting, Flame cutting, Conventional blank cutting
Materials
Steel, Tool steel
Certificates
Certified welding specialist, Non-destructive testing (UT, MT), Test reports / certificates
Founded
1926
Employees
40
Industries
Automotive, Mechanical and plant engineering, Conveying technology / Intralogistics, Construction and agricultural machinery, Logistics, Medical technology
  1. 01

    Design / Calculation / FMEA

  2. 02

    Laser cutting / Flame cutting / Blank cutting

  3. 03

    Bending / Folding

  4. 04

    CNC milling / CNC turning

  5. 05

    Welding (robots, MAG/MIG, TIG)

  6. 06

    Straightening (thermal/mechanical)

  7. 07

    Heat treatment

  8. 08

    Parts cleaning

  9. 09

    Surface coating

  10. 10

    Assembly

  11. 11

    Weld seam testing / Quality inspection

  12. 12

    Transport / Logistics

Materials & Processes

S

Steel

Base material for welded assemblies, skids, load carriers and machine parts.

WSt

Tool steel

Laser cutting in thicknesses 1–25 mm up to 1.5 × 3.0 m, from 100 to 500,000 units.

Sites

Standort Bad Teinach

Bad Teinach

DE

Headquarters / Production

Lot size
30–5,000 units
Materials
Steel, tool steel
  • Welding robots
  • Partly mechanized welding systems
  • CNC drilling and milling machines
  • Lathes
  • Press brakes
  • Bending machines
  • Sawing automatons
  • Manipulation systems
Standort Bosnia

Bosnia

BA

Contract manufacturing Eastern Europe (welded parts, CNC, turned and milled parts)

Lot size
300–5,000 units
Materials
Steel

Parts

Conveying technology assembly
Conveying technology assemblyWelding & Assembly · Conveying technology/Automotive
Custom load carriers
Custom load carriersWelding · Logistics
Skid / Base frame
Skid / Base frameRobot welding · Plant engineering
Machine and steel construction structure
Machine and steel construction structureWelding · Mechanical engineering
Precision welded assembly
Precision welded assemblyWelding & CNC · Mechanical engineering

Inside the production

Conveying technology
Conveying technology
Load carriers
Load carriers
Skids
Skids
Machine, plant and steel construction
Machine, plant and steel construction
Precision welded assemblies
Precision welded assemblies

Industries

AutomotiveMechanical and plant engineeringConveying technology / IntralogisticsConstruction and agricultural machineryLogisticsMedical technologyFood technologyRail vehicle engineeringEnergyArts and cultureArts and culture (public institutions)Energy (battery/power/solar skids)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welded assembliesJoining±0.01 mm (machine parts)6 m × approx. 2 m–30 units – 5,000 unitsSteel
Robot weldingJoining––––Steel
MAG / MIG weldingJoining––––Steel
TIG weldingJoining––––Steel
Contract weldingJoining––––Steel
Laser cuttingMachining–3.0 m × 1.5 m–100 units – 500,000 unitsTool steel, Steel
Flame cuttingMachining––––Steel
Conventional blank cuttingMachining––––Steel
Bending / FoldingForming––––Steel
CNC millingMachining±0.01 mm––30 units – 5,000 unitsSteel
CNC turningMachining––––Steel
3-/4-/5-axis machiningMachining––––Steel
Industrial parts cleaningSurface––––Metal
Paint strippingSurface––––Metal
SandblastingSurface––––Metal
Vibratory finishing / TrowalizingSurface––––Metal
AnnealingHeat treatment––––Metal
Nitriding / CarbonitridingHeat treatment––––Metal
HardeningHeat treatment––––Metal
Tempering / Quench and temperHeat treatment––––Metal
Wet paintSurface––––Metal
Powder coatingSurface––––Metal
KTL / e-coatingSurface––––Metal
PVC dip coatingSurface––––Metal
PTFE coatingSurface––––Metal
AssemblyAssembly––––Steel
Design / Calculation / CE documentation / FMEAEngineering–––––
Weld seam testing (UT, MT)Testing––––Steel
Thermal / mechanical straighteningJoining––––Steel
Express manufacturing (laser parts, welded assemblies, tube laser parts)Machining––––Steel
Conveying technology assembliesJoining±0.1 mm–––Steel
SkidsJoining±0.1 mm> 4 m–30 units – 5,000 unitsSteel

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Welding robots––––Bad Teinach / Bosnia
Partly mechanized welding systems––––Bad Teinach
CNC drilling and milling machines––––Bad Teinach
Lathes––––Bad Teinach
Press brakes––––Bad Teinach
Bending machines––––Bad Teinach
Sawing automatons––––Bad Teinach
Manipulation systems––––Bad Teinach

Additional services

Mechanical design, design optimization, calculation, CE documentation, FMEARobot welding (MAG/MIG, TIG)Precision cutting (laser cutting, flame cutting, bending/folding)CNC machining (milling 3-/4-/5-axis, turning)Contract weldingIndustrial parts cleaning (paint stripping, sandblasting, vibratory finishing)Industrial heat treatment (annealing, nitriding/carbonitriding, hardening, tempering)Surface coating (wet paint, powder coating, KTL/e-coating, oil, protective wax)PVC dip coatingPTFE coatingAssembly including fixture construction, electrics, pneumaticsExpress manufacturing with test reports and its own freight forwardingInternational transport coordination incl. export, customs clearance, container stowage, ownWeld seam testing (UT, MT), non-destructive testing methodsTest reports, documentation and certificatesProject managementSimultaneous engineering

Quality

As a certified welding specialist, Irion works with qualified welding supervision, documented manufacturing and quality processes as well as non-destructive testing methods (ultrasonic UT, magnetic particle MT). Upon request, the company provides test reports, documentation and certificates.

EvidenceBad Teinach
Certified welding specialist
Non-destructive testing (UT, MT)
Test reports / certificates

History

  1. 1926

    Founded by Matthäus Irion

  2. 1978

    The Hahn family acquired the Matthäus Irion GmbH & Co. KG

  3. 1979

    Development of the business area towards the manufacture of transport and storage containers for the automotive industry

  4. 1986

    Eberhardt Hahn (mechanical engineering) took over the management of the company

  5. 2018

    Bernd Fleissinger and Stefan Tschirk took over the company

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