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Irlbacher – Fertigung

A family-owned company that refines flat glass into functionalized HMIs, technical glass and system solutions from a single source

IR

Irlbacher Blickpunkt Glas GmbH

Schönsee (Plant I & II)New on Amplifa

1935Founded
470+Employees
30,000 m²Production area
250+Types of glass in stock
100 %Family-owned

Family-owned company with lived values

Irlbacher Blickpunkt Glas GmbH is a family-managed corporate group founded in 1935 and headquartered in Schönsee in the Upper Palatinate. The company produces high-tech flat glass solutions for the world market – ranging from technical glass and ceramic-printed, thermally toughened panes (toughened safety glass) to user interfaces with electronics directly on glass (IMPAtouch, IMPAled). Production covers the entire value chain: cutting, waterjet cutting, CNC glass machining with machines developed in-house, screen and digital printing in the cleanroom, toughening and bending, optical bonding, SMD assembly, CNC metal fabrication as well as manual to fully automated assembly. More than 250 types of glass – including borosilicate glass, aluminosilicate thin glass and glass ceramics such as SCHOTT NEXTREMA and ROBAX – are held in stock. Customers come from medical and laboratory technology, mechanical engineering, household appliances, building and sanitary technology, stove, lighting and optical industries as well as rail, marine and aviation. More than 470 employees work at the two plants in Schönsee on around 30,000 m² of production space.

Site
Schönsee
Processes
Glass cutting (score & break, diamond cut), Waterjet cutting of glass, CNC glass machining (drilling, grinding, polishing, rounding, forming), Glass edge finishing (matte ground or polished), Screen printing on glass (ceramic inks, cleanroom), Ceramic digital printing on glass (6-channel CMYKGW), Glass toughening / tempered safety glass production (thermal prestressing, baking at approx. 630 °C), Bending of toughened glass
Materials
Soda-lime glass (float glass/clear glass), Borosilicate glass, Aluminosilicate glass (thin glass from 0.55 mm), Glass ceramic B270, Glass ceramic D263, Glass ceramic NEXTREMA (SCHOTT), Glass ceramic ROBAX (SCHOTT), Quartz glass
Certificates
ISO 9001, ISO 50001
Founded
1935
Employees
470+
Industries
Medical and laboratory technology, Devices & systems, Mechanical engineering, Glass ceramics, Technical industry, Household appliances
  1. 01

    Development (electronics, software, CAD design)

  2. 02

    Glass cutting (score & break, waterjet cutting)

  3. 03

    CNC glass machining (drilling, grinding, polishing)

  4. 04

    Screen and digital printing with ceramic inks

  5. 05

    Toughening to tempered safety glass / bending

  6. 06

    Electronics on glass (SMD assembly, reflow soldering)

  7. 07

    Optical bonding (LOCA)

  8. 08

    Assembly up to ready-to-install system solutions

Sites

Standort Schönsee (Plant I)

Schönsee (Plant I)

DE

Headquarters with administration and production

Materials
Flat glass, borosilicate glass, glass ceramics, tempered safety glass, aluminium, brass, steel, plastic
  • CNC glass machining centers (in-house development)
  • Glass toughening systems
  • Screen printing line in the cleanroom
  • 5-axis milling centers
  • Drying ovens (in-house development)
  • Energy center with CHP units

Schönsee (Plant II)

DE

Expansion of production capacity since 1989, Assembly II with bonding center

Lot size
Prototype to large series
Materials
Flat glass, tempered safety glass, glass ceramics, plastic
  • Round-indexing cell / bonding center (optical bonding)
  • Screen printing in the cleanroom (East Hall)
  • Assembly of subassemblies

Components & applications

Touch front glass with printed sensor technology (IMPAtouch)
Touch front glass with printed sensor technology (IMPAtouch)Screen printing on tempered safety glass · Devices & systems
Glass PCB with LEDs (IMPAled)
Glass PCB with LEDs (IMPAled)SMD assembly on glass · Lighting industry
Toughened, ceramic-printed glass (IMPAdur)
Toughened, ceramic-printed glass (IMPAdur)Toughening and screen printing · Sanitary technology
Optically bonded touch display assembly
Optically bonded touch display assemblyOptical bonding · Mechanical engineering
Heatable glass
Heatable glassGlass functionalization · Building technology
Functionalized glass surface
Functionalized glass surfaceElectronics on glass · Technical industry
HMI front glass for kitchen appliances
HMI front glass for kitchen appliancesScreen printing and bonding · Household appliances
Glass-based user interface
Glass-based user interfaceHMI system solution · Building technology

Inside the production

Applications of functionalized glass
Applications of functionalized glass
Competencies in glass refinement
Competencies in glass refinement
Glass-based touch control
Glass-based touch control
Glass design for household appliances
Glass design for household appliances
CARY – the smart terminal
CARY – the smart terminal
Product solutions from Schönsee
Product solutions from Schönsee

Industries

Medical and laboratory technologyDevices & systemsMechanical engineeringGlass ceramicsTechnical industryHousehold appliancesBuilding technologySanitary technologyStove industryOptical industryLighting industryRail / marine / aviation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Glass cutting (score & break, diamond cut)Machining–6,000 mm × 3,210 mm––Flat glass, Soda-lime glass, Borosilicate glass, Aluminosilicate glass, Glass ceramics, B270, D263, Colored glass, Patterned glass
Waterjet cutting of glassMachining––––Flat glass, Borosilicate glass, Glass ceramics
CNC glass machining (drilling, grinding, polishing, rounding, forming)Machiningmicrometer-precise––Single partFlat glass, Borosilicate glass, Glass ceramics, Quartz glass
Glass edge finishing (matte ground or polished)Surface––––Soda-lime glass (tempered safety glass), Flat glass
Screen printing on glass (ceramic inks, cleanroom)Surfaceup to 80 µm printing accuracy–––Flat glass, Soda-lime glass, Borosilicate glass, Glass ceramics
Ceramic digital printing on glass (6-channel CMYKGW)Surface–2,500 mm × 1,600 mm–Single-piece productionFlat glass, Soda-lime glass, Glass ceramics
Glass toughening / tempered safety glass production (thermal prestressing, baking at approx. 630 °C)Heat treatment––––Soda-lime glass, Flat glass
Bending of toughened glassForming––––Soda-lime glass (tempered safety glass), Flat glass
Electronics on glass (IMPAtouch: printed conductive traces made of conductive silver, ceramicSurface––––Toughened safety glass (ESG), Flat glass
SMD assembly and reflow soldering on glass PCBsAssembly––––Toughened safety glass (ESG), Flat glass
Optical bonding (LOCA process, fully automated, cleanroom)Joining––––Glass, Flat glass
Air-gap bondingJoining––––Glass, Flat glass
Bonding of front glass to plastic framesJoining––––Flat glass, Plastic
CNC milling (5-axis)Machining–––Prototype – Series partsAluminium, Brass, Steel, Plastic
CNC turningMachining––––Aluminium, Brass, Steel, Plastic
Design and mechanical & plant engineering (CAD, in-house machine development)Engineering––––Aluminium, Steel, Brass, Plastic
Assembly of subassemblies (manual to fully automated, cleanroom)Assembly––––Glass, Plastic, Aluminium
HMI development (electronics development, software, prototyping, usability testing)Engineering––––Glass
Coatings (anti-reflective, ESD-dissipating layers, heat-reflective coatings,Surface––––Flat glass, Glass ceramics, Soda-lime glass

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis milling center––––Schönsee
CNC glass machining center (in-house development)Irlbacher (developed in-house)–––Schönsee
Screen printing line in the cleanroomIrlbacher (own systems)–––Schönsee (East Hall)
Round-indexing cell / bonding center for optical bonding––––Schönsee (Assembly II)
Glass toughening system–––1994Schönsee
Drying ovens (in-house developed)Irlbacher–––Schönsee

Additional services

Development (electronics development, prototyping, software, CAD design)Application engineeringGlass processing & tougheningScreen and digital printing on glassElectronics on glass (IMPAtouch)LEDs on glass (IMPAled)Optical bonding (LOCA)Assembly of subassembliesCNC fabrication & mechanical engineeringCustomized HMI developmentCoatings (e.g. anti-reflective, heat-reflective, ESD-dissipating layers, lime-free andReady-to-install system solutions/assemblies

Reference customers

Thomas Emde (light artist, world's first OLED lighting series)

Quality & certification

Production takes place under cleanroom conditions for screen printing and optical bonding; the company is certified according to ISO 9001 (quality) and ISO 50001 (energy management).

EvidenceSchönsee
ISO 9001
ISO 50001

Company history

  1. 1935

    Company founded in Dietersdorf by Johann Irlbacher

  2. 1952

    New start of the company

  3. 1970

    First mass product: glass for fuse screw caps

  4. 1989

    Expansion with Plant II in Schönsee; Günther Irlbacher (4th generation) joins the company

  5. 1994

    New building for new toughening systems due to demand from the lighting industry

  6. 1998

    Stephan Irlbacher joins the company

  7. 2004

    New administration building and founding of GSI Glastechnologie GmbH

  8. 2008

    Becoming a system supplier with IMPAtouch – electronics on glass

  9. 2012

    Modernization of assembly, new construction of the East Hall with screen printing in the cleanroom

  10. 2018

    Conversion of a tennis hall into Assembly II with round-indexing bonding center; membership in the Klimaschutz-Unternehmen e.V. association

  11. 2019

    Construction of the energy center including gas pipeline, CHP units and thermal oil drying line

  12. 2021

    Launch of the transformation concept 'Paths to a climate-neutral company'

  13. 2022

    Installation of a photovoltaic system with 2,005.8 kWp

  14. 2024

    Launch of AI-supported monitoring of all energy flows

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