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Development and manufacture of custom testing and measurement systems for complex test requirements.

IR

IRS Systementwicklung GmbH

Brennberg · Wörth a. d. DonauNew on Amplifa

1991Founded
100+Employees
2Sites (Brennberg, Wörth a. d. Donau)
HRB 6959, Amtsgericht RegensburgCommercial Register

About IRS Systementwicklung

IRS Systementwicklung GmbH is an owner-managed company founded in 1991, headquartered in Brennberg with a second site in Wörth an der Donau. As an engineering service provider, the company plans, develops and manufactures custom testing and measurement systems for highly complex test tasks, in particular high-volume End-of-Line (EOL) testing. Its range of services includes tailored software development, custom hardware components, cable harness manufacturing and assembly, EMC hardware and a DAkkS-accredited calibration service. Test competencies include product qualification, lifetime testing, vehicle dynamics testing, testing of inverters, battery management systems and high-voltage batteries, as well as AOI and optical measurement technology. Customers come from the automotive and e-mobility sector, industry, energy and electronics, optoelectronics and healthcare. Around 100 employees work at the two Bavarian sites.

Site
Brennberg
Processes
Measurement and Testing Technology (Development of Test Systems), Test Systems – High-Volume EOL Test, Product Qualification Testing, Lifetime Testing, Vehicle Dynamics Testing (e-mobility), HEV 48V Testing, Inverter Testing, Battery Management System Testing
Materials
Printed Circuit Boards, PCB Assemblies, Cable Harness / Wiring, Cable Harnesses / Wiring
Certificates
DAkkS Calibration
Founded
1991
Employees
100+
Industries
Automotive, E-Mobility, Industrial, Energy, Electronics, Optoelektronik
  1. 01

    Requirements analysis and concept

  2. 02

    Software and hardware development

  3. 03

    Manufacture of custom hardware components

  4. 04

    Cable harness manufacturing and assembly

  5. 05

    System integration and testing

  6. 06

    Calibration service (DAkkS)

Components & Hardware

PCB

Printed Circuit Boards

Testing of printed circuit boards and PCB assemblies within the electronics test systems.

WH

Cable Harnesses / Wiring

In-house cable harness manufacturing and assembly as a hardware component for test and measurement systems.

Sites

Brennberg

DE

Headquarters

Materials
Printed circuit boards, cable harnesses
  • PXI Multi-DUT Tester

Wörth a. d. Donau

DE

Site (Industrial Park A19)

Industries

AutomotiveE-MobilityIndustrialEnergyElectronicsOptoelektronikHealthcareOptoelectronics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Measurement and Testing Technology (Development of Test Systems)Prüfung–––––
Test Systems – High-Volume EOL TestPrüfung–––––
Product Qualification TestingPrüfung–––––
Lifetime TestingPrüfung–––––
Vehicle Dynamics Testing (e-mobility)Prüfung–––––
HEV 48V TestingPrüfung–––––
Inverter TestingPrüfung–––––
Battery Management System TestingPrüfung–––––
AOI (Automated Optical Inspection)Prüfung–––––
Industrial Electronics TestingPrüfung–––––
Plant AutomationMontage–––––
Battery Pack TestingPrüfung–––––
High Voltage Battery TestingPrüfung–––––
Printed Circuit Boards TestingPrüfung––––Printed circuit boards
Assemblies TestingPrüfung–––––
Optical MeasurementPrüfung–––––
Pulse Current TestingPrüfung–––––
PXI Multi-DUT Tester (Healthcare)Prüfung–––––
Needle bed adapterPrüfung–––––
Customized Software DevelopmentEngineering–––––
Custom Hardware Components DevelopmentEngineering–––––
Calibration Service (DAkkS Calibration)Prüfung–––––
EMC – Hardware/TestingPrüfung–––––
Cable Harness Manufacturing & AssemblyFügen–––––
CAN-FD Interface Hardware (6 CAN-FD interfaces)Engineering–––––
cRIO FaultSim6 – Simulation of electrical small signal faultsPrüfung–––––
cRIO OPIF 5MBit/s – Optical communication via optical fibers up to 5MBit/sEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
PXI Multi-DUT Tester––––Brennberg
CAN-FD Interface Module (6 CAN-FD interfaces)IRS CAN-FD––––
cRIO Fault Simulation ModuleIRS / NI cRIO FaultSim6––––
cRIO Optical Communication ModuleIRS / NI cRIO OPIF 5MBit/s––––

Additional services

Development and manufacture of testing and measurement systems (EOL testing)Custom software developmentCustom hardware componentsCable harness manufacturing and assemblyCalibration service / DAkkS calibrationEMCWiring harness manufacturingAOI (Automated Optical Inspection)Plant Automation

Quality & Calibration

To ensure quality, IRS offers a calibration service with DAkkS calibration as well as EMC testing and Automated Optical Inspection (AOI).

EvidenceBrennberg
DAkkS Calibration

History

  1. 1991

    Founding of IRS Systementwicklung GmbH.

  2. 2026

    Transition of company management to a three-member team since spring 2026.

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