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IRS – Fertigung

Industrial sales representation for machine tools, assembly systems and industrial cleaning technology in Baden-Württemberg

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IRS Werkzeugmaschinen GmbH

Renningen (Baden-Württemberg)New on Amplifa

1968Founded
7Employees
Renningen, DELocation

About IRS Werkzeugmaschinen

IRS Werkzeugmaschinen GmbH is an industrial sales representation founded in 1968, headquartered in Renningen (Baden-Württemberg), representing renowned manufacturers of machine tools, assembly systems and cleaning technology. The company, with seven employees, supports industrial customers in selecting machine concepts for milling, turning, gearing, grinding, honing, superfinishing, straightening, cleaning and assembly – among others with the principal manufacturers GROB, Danobat Overbeck, Nagel, Präwema, Hessapp, MAE, Bahmüller and vapic. In addition to technology and machine consulting, the offering includes process analyses, test machining, process optimization and the organization of service services (commissioning, conversion, maintenance, repair) via partner RHM Service GmbH. Key industries are automotive, aviation, commercial vehicles, construction machinery, mechanical engineering, wind power, hydraulics, the rolling bearing industry as well as e-mobility. Consulting is provided across manufacturers along the customers' entire process chain in Baden-Württemberg and beyond.

Site
Renningen
Processes
Milling (milling machines, machining centers and 5-axis centers), Gearing (gear hobbing, gear shaving, grinding, honing, broaching, chamfering), Superfinishing, Honing (bores, lengths up to 20,000 mm, diameters 1 to 2,500 mm), Turning / complete machining (vertical lathes, swing diameter 250 to 2,000 mm), Grinding (internal, external, surface, non-circular, radius, simultaneous and centerless grinding), Straightening (bend straightening, pressure straightening, torsion straightening; manual and, Industrial parts cleaning (chamber, through-feed, flood, spray, immersion and ultrasonic systems)
Materials
Technology and machine consulting, Honing, Superfinishing, Gearing, Straightening, Industrial parts cleaning, Assembly systems
Founded
1968
Employees
7
Industries
Automotive industry, Aviation, Commercial vehicles, Construction machinery, Mechanical engineering, Wind power
  1. 01

    Technology and machine consulting

  2. 02

    Process analysis and test machining

  3. 03

    Machine and system concept with principal manufacturers

  4. 04

    Commissioning and assembly

  5. 05

    Service, maintenance and modernization

Technologies and Processes

ENG

Technology and machine consulting

Cross-manufacturer selection of machine concepts for machining, surface treatment, cleaning and assembly.

HON

Honing

Honing machines for bores up to 20,000 mm in length and 1 to 2,500 mm in diameter, from small-batch to large-scale production.

SF

Superfinishing

Centerless superfinishing machines and machines for machining between centers or in a chuck for the highest surface qualities.

VER

Gearing

Gear hobbing, gear shaving, grinding, honing, power skiving and broaching for complete gear machining process chains.

RIC

Straightening

Manual straightening presses and automatic straightening machines for components from 5 grams to 20 tonnes.

REI

Industrial parts cleaning

Chamber, through-feed, flood, spray, immersion and ultrasonic systems, water-based or solvent-based.

MON

Assembly systems

Systems and lines for e-motor, stator, rotor, battery and fuel cell assembly.

Locations

Renningen

DE

Head office / sales office

Inside the production

IRS Werkzeugmaschinen GmbH – manufacturing solutions and cleaning technology
IRS Werkzeugmaschinen GmbH – manufacturing solutions and cleaning technology

Industries

Automotive industryAviationCommercial vehiclesConstruction machineryMechanical engineeringWind powerHydraulics/PneumaticsRolling bearing industryE-mobilityE-mobility (electric motors, batteries, fuel cells)Hydraulics/Pneumatics (piston rods)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Milling (milling machines, machining centers and 5-axis centers)Machining–––––
Gearing (gear hobbing, gear shaving, grinding, honing, broaching, chamfering)Machining–––––
SuperfinishingSurface–––––
Honing (bores, lengths up to 20,000 mm, diameters 1 to 2,500 mm)Surface–up to 20,000 mm–Small-batch – Large-scale production–
Turning / complete machining (vertical lathes, swing diameter 250 to 2,000 mm)Machining–250 to 2,000 mm (swing diameter)–––
Grinding (internal, external, surface, non-circular, radius, simultaneous and centerless grinding)Machining–––smaller quantities – large series–
Straightening (bend straightening, pressure straightening, torsion straightening; manual andForming–30 to 14,000 mm × Part cross-section 3 to 500 mm5 grams – 20 tonnes––
Industrial parts cleaning (chamber, through-feed, flood, spray, immersion and ultrasonic systems)Surface–––small batch sizes–
Assembly systems (e-motors, e-axles, stators, rotors, batteries, fuel cells)Assembly–––Large-scale productionRound wire, Rectangular wire
Service services (commissioning, assembly, conversion, repair, maintenance, special processes)Assembly–––––
Technology and machine consulting, process analysis, test machining, process optimizationEngineering–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining center G300 (GROB G-Modules)GROB G300–600/770/810 mm in X-/Y-/Z-axis; collision circle diameter 600 mm––
Machining centers / 5-axis centers (G-Modules)GROB G500, G320, G520––––
Pick-up vertical lathes DVH seriesFFG Hessapp DVH 200, DVH 300, DVH 400, DVH 500, DVH 630, DVH 750–Swing diameter 250 to 2,000 mm (series range)––
Vertical lathes with transfer technologyFFG Hessapp DVT, VDM––––
Gear flank machining centers (gear shaving & milling, SynchroForm)Präwema Antriebstechnik SynchroForm––––
Gear honing machines / chamfering and end face milling machinesPräwema Antriebstechnik––––
Centerless superfinishing machinesNagel VARIOFIN, ECOFIN–Workpiece diameter 1–200 mm; oscillation frequency 40–50 Hz; amplitude up to 6 mm––
Superfinishing machines (machining between centers / in a chuck)Nagel UF, TF, SE, SRH, SPH, SPHK, SPV, NaShaft Eco––––
Honing machines (bores up to 20,000 mm length, 1 to 2,500 mm diameter)Nagel VARIOHONE (ZENTRUM, MODUL, VARIOLINE, VARIOTRANS, BOREHONE, VARIOHONE LINER)–Bore lengths up to 20,000 mm, diameters 1–2,500 mm––
External grinding machinesDanobat Overbeck LG, CG, PG, HG, WT, DANUNI––––
Internal grinding machines / internal and radius grinding machinesDanobat Overbeck––––
Centerless grinding machines / simultaneous grinding machinesDanobat Overbeck––––
Precision grinding machinesBahmüller––––
Manual straightening pressesMAE (Maschinen- und Apparatebau Götzen)–Workpiece lengths 30 to 14,000 mm; cross-section 3 to 500 mm; unit weights 5 grams to 20 tonnes––
Automatic straightening machinesMAE (Maschinen- und Apparatebau Götzen) M-AH, ASV––––
Industrial parts cleaning systems (chamber, through-feed, flood, spray, immersion)vapic––––
Assembly systems / assembly lines (e-motor, stator, rotor, batteries, fuel cells)GROB––––

Additional services

Technology and machine selection / engineering consultingProcess optimization (process analysis, test machining)Gear machining consulting (grinding, honing, power skiving, broaching)Service via partner RHM Service GmbH: commissioning, assembly, production support, conversionSpare parts supply, retrofitting & modernizationProgram optimizationsOn-site and project managementIndustrial parts cleaning (systems, contract cleaning, cleaning chemistry via vapic)

History

  1. 1968

    Founding of IRS as an industrial sales representation for machine tools in Baden-Württemberg

  2. 2018

    Fabian Rätzsch joins IRS as key account manager, today managing director

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