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Development of automation technology for the autonomous operation of large-scale equipment in logistics and industry

IS

iSAM AG – Gesellschaft für angewandte Kybernetik

Mülheim an der Ruhr (Headquarters)New on Amplifa

Late 1990sDevelopment of the first autonomous combined machine
AG (public limited company)Legal form (HRB 16160, Duisburg Local Court)

About iSAM AG

iSAM AG, headquartered in Mülheim an der Ruhr, is a provider of innovative automation technologies for the intelligent control of industrial processes. The company develops systems for the autonomous operation of large-scale equipment in bulk material and container handling, including autonomous ship loaders with extended collision protection, grab ship unloaders, pneumatic unloaders, combined stacker-reclaimers (bucket-wheel excavators) and autonomous wagon loading stations. The solutions are based on 3D laser scanning, RTK-GPS position detection, proprietary software for sensor data evaluation and the integration into complete systems that can be operated from a central control station – even over long distances. Another business field is automated repair systems for CFRP materials, developed jointly with Airbus and Lufthansa Technik, which process multiply curved components with accuracies of up to ±0.06 mm. Customers include port operators such as EMO Rotterdam and Hansaport, mining companies such as BHP and Rio Tinto, as well as companies from the aerospace, shipbuilding, automotive and wind power sectors.

Site
Mülheim an der Ruhr
Processes
Autonomous emptying of honeycomb structures (e.g. Fan Cowl Door), Automation of ship loaders with extended collision protection (3D laser systems, RTK-GPS), Automation of pneumatic unloaders, Automation of combined stacker-reclaimers (bucket-wheel excavators) for bulk material handling, Autonomous wagon loading station for bulk materials (locomotive control, wagon positioning, filling), Fully autonomous gantry crane (rail crane) for container handling between rail wagons and truck, Automation of large-scale equipment in bulk material handling (autonomous ship loaders, collision, Automation of discharge bridges (grab ship unloaders)
Materials
CFRP (carbon fiber/carbon fiber reinforced plastic), FRP (fiber-reinforced plastic), CFRP (carbon fiber reinforced plastic)
Industries
Port logistics/seaports, Bulk material handling, Container handling, Raw material extraction/mining, Logistics, Aerospace
  1. 01

    3D laser scanning and RTK-GPS position detection

  2. 02

    Software for sensor data evaluation

  3. 03

    Collision protection and motion planning

  4. 04

    Integration into complete systems

  5. 05

    Central control station operation

  6. 06

    Remote maintenance

Materials and Processes

CFK

CFRP (carbon fiber reinforced plastic)

Machining and automated repair systems for carbon components, especially in aviation.

FVK

FRP (fiber-reinforced plastic)

Autonomous scarfing of defects in fiber-reinforced components such as radomes.

Locations

Mülheim an der Ruhr

DE

Headquarters

Industries

Port logistics/seaportsBulk material handlingContainer handlingRaw material extraction/miningLogisticsAerospaceShipbuildingAutomotiveWind turbinesIndustry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineeringup to ±0.06 mm–––CFRP (carbon fiber reinforced plastic), FRP (fiber-reinforced plastic)
Engineering––––CFRP, FRP
Autonomous emptying of honeycomb structures (e.g. Fan Cowl Door)Engineering––––CFRP
Automation of ship loaders with extended collision protection (3D laser systems, RTK-GPS)Engineering–––––
Engineering–––––
Automation of pneumatic unloadersEngineering–––––
Automation of combined stacker-reclaimers (bucket-wheel excavators) for bulk material handlingEngineering–––––
Autonomous wagon loading station for bulk materials (locomotive control, wagon positioning, filling)Engineering–––––
Engineering–––––
Fully autonomous gantry crane (rail crane) for container handling between rail wagons and truckEngineering–––––

Additional services

Automation of large-scale equipment in bulk material handling (autonomous ship loaders, collisionAutomation of discharge bridges (grab ship unloaders)Automation of pneumatic unloadersAutomation of combined stacker-reclaimers (bucket-wheel excavators)Autonomous wagon loading stationsSensor technology for bridge cranes in container handlingAutonomous rail cranes/gantry cranes for intermodal terminalsRepair systems for CFRP materials3D laser scanning and RTK-GPS position detectionSoftware for sensor data evaluationIntegration of complete systems and central control station operationRemote maintenance

Reference customers

Europees Massagoed-Overslagbedrijf (EMO) B.V.Hansaport Hafenbetriebsgesellschaft mbHBHP Minerals AustraliaRio Tinto Iron OreDalrymple Bay Coal TerminalArcelorMittal Bremen GmbHAlabama State Port AuthorityVale S.A. / Vale Malaysia Distribution CenterCorus Strip ProductsWestshore Terminals Limited PartnershipILVA S.p.A.Port of Hamburg (HHLA)AirbusLufthansa Technik

History

  1. Development of the first autonomous, operator-free combined machine for handling iron ore and coal

  2. 2021

    AVK Innovation Award in the category “Processes and Methods” for repair systems for CFRP materials

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