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isepos – Fertigung

Development and manufacturing of stepper motor controls and control platforms for series machine manufacturers as well as industrial 3D printing

isepos Logo

isepos GmbH

72827 Wannweil (Grießstraße 54) · Production historically in Tübingen and HailfingenNew on Amplifa

1975Founded as engineering office Helmut Singer in Tübingen
2001Converted into isepos GmbH
Amtsgericht Stuttgart 382247Register court and number
400 x 400 x 400 mmBuild volume of the isePRINT S 3D printer
≤ 0,05 mmLayer thickness in industrial 3D printing

In-house control technology since 1975

isepos GmbH, based in Wannweil near Reutlingen, develops and manufactures industrial stepper motor controls for small and medium-sized series machine manufacturers. Hardware, firmware and user interfaces – including the iseBOX, iseSTEP, iseCONTROL core and EURO5 control platforms – are all developed in-house. Depending on the platform, the compact control systems coordinate up to 16 axes and are adapted to the respective machine, for example in terms of electronics, firmware, housing and connectors. In addition, the family-owned company manufactures its own industrial 3D printer (MEX/FFF), the isePRINT S, with a 400 x 400 x 400 mm build volume for series production of additive plastic parts. Under the Verisite brand, isepos also offers consulting on management systems, information security and quality. Customers come from mechanical engineering, marking and positioning, laboratory and analytics, pharmaceutical and process technology, as well as handling and robotics; documented applications range from marking systems and selective soldering to position-accurate laboratory medicine in the micrometer range at Carl Zeiss. The owner-managed company has been in the market since 1975, has produced at outsourced facilities in Hailfingen since 1998, and today brings together development, manufacturing, administration and a showroom at its Wannweil site.

Site
Wannweil
Processes
Developing and manufacturing stepper motor controls (hardware, firmware, user interface), Manufacturing controls for series machine manufacturers, Coordinated motion control of up to 16 axes, Industrial 3D printing (MEX/FFF, filament), Electronics manufacturing/production of control units, Housing machining (coordinated with suppliers), Position-accurate control solutions in the micrometer range (laboratory medicine), Development of own control hardware, firmware and user interfaces (HMI)
Materials
iseBOX – compact stepper motor control, iseSTEP – stepper motor power stage, EURO5 – modular Euro plug-in cards, Industrial 3D printing (MEX/FFF)
Certificates
NRTL logo certification (TÜV, equivalent to UL)
Founded
1975
Industries
Mechanical engineering (series machine manufacturers), Automotive & manufacturing, Marking/Labeling & positioning, Laboratory & analytics, Pharmaceuticals & process technology, Handling & robotics
  1. 01

    Requirements analysis: axes, loads, motion sequences, interfaces, series

  2. 02

    Selection and adaptation of a control platform

  3. 03

    In-house development of electronics, firmware and user interface

  4. 04

    Testing on the customer's application

  5. 05

  6. 06

    Assembly and series delivery of the control unit

  7. 07

    Support and replacement controls for existing systems

Products, platforms and manufacturing processes

iseBOX

iseBOX – compact stepper motor control

Compact control with user interface, fieldbus-compatible, programmable in C/C++ or CodeSys, with integrated motor power stages.

iseSTEP

iseSTEP – stepper motor power stage

Flexible power stage with adaptive current management up to 4 A motor current, form factor and data individually adaptable.

EURO5

EURO5 – modular Euro plug-in cards

Modularly expandable stepper/servo motor control in Euro card format.

MEX/FFF

Industrial 3D printing (MEX/FFF)

Filament-based additive manufacturing on the isePRINT S with 1.75 mm filaments without vendor lock-in, layer thickness from 0.05 mm and print speeds up to 600 mm/s.

Wannweil site

Standort Wannweil

Wannweil

DE

Development, manufacturing, administration, showroom

Lot size
Prototypes to series controls for machine manufacturers
Materials
Electronics; filaments (3D printing)
  • isePRINT S – industrial 3D printer (MEX/FFF, build volume 400 x 400 x 400 mm, print bed temperature up to 140 °C, nozzle temperature up to 300 °C)
  • CNC machine (commissioning documented)

Own products and systems

iseBOX – compact stepper motor control with HMI
iseBOX – compact stepper motor control with HMIIn-house development · series machine building
iseSTEP – stepper motor power stage
iseSTEP – stepper motor power stageIn-house development · motion control
isePRINT S – industrial 3D printer
isePRINT S – industrial 3D printerMEX/FFF · Additive manufacturing

Inside the production

Company building / meeting room in Wannweil
Company building / meeting room in Wannweil
Insights into development and manufacturing
Insights into development and manufacturing
Team and working environment at isepos
Team and working environment at isepos
Company founder Helmut Singer passing on knowledge of stepper motor controls
Company founder Helmut Singer passing on knowledge of stepper motor controls
R&D BSFZ seal 2025
R&D BSFZ seal 2025

Industries

Mechanical engineering (series machine manufacturers)Automotive & manufacturingMarking/Labeling & positioningLaboratory & analyticsPharmaceuticals & process technologyHandling & roboticsMedical technologyElectronics industry (selective soldering)Additive manufacturing / 3D printingAerospace (via 3D printing customers)Plant engineering/Process technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Developing and manufacturing stepper motor controls (hardware, firmware, user interface)Engineering––––Electronics
Manufacturing controls for series machine manufacturersEngineering––––Electronics
Coordinated motion control of up to 16 axesEngineering––––Electronics
Industrial 3D printing (MEX/FFF, filament)Plastics–400 mm × 400 mm × 400 mm––all common filaments (1.75 mm, no vendor lock-in)
Electronics manufacturing/production of control unitsAssembly––––Electronics
Housing machining (coordinated with suppliers)Machining––––Housing material
Position-accurate control solutions in the micrometer range (laboratory medicine)Engineeringin the micrometer range–––Electronics

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Industrial 3D printerisepos isePRINT S–––Wannweil
CNC machine––––Wannweil

Additional services

Development of own control hardware, firmware and user interfaces (HMI)Adaptation of electronics, firmware, housing and connectors to customer machinesTesting and series production of control unitsEngineering services (hardware/software, historically freelance development)External CISO/ISB/QMB, management systems, internal audits, training (Verisite brand)Industrial 3D printing (isePRINT S) as an application example of in-house control technologyReplacement controls for existing systems (e.g. EK2 box for Borries embossing systems)Apprenticeship trainingAutomated calibration and leveling in 3D printing (product feature)Spare parts guarantee of up to 10 years (isePRINT S)

Reference customers

Borries MarkiersystemeLennartz ElektronikDavid Datentechnik (DDC)SortimatPALM Laser SystemsCarl Zeiss AGEUTECTMTU (isePRINT use documented)

Quality and certification

For export products of Carl Zeiss (PALM Laser Systems), NRTL logo certification was performed by TÜV (equivalent to UL certification). Under the Verisite brand, isepos also supports companies with management systems such as ISO 9001, information security and internal audits.

EvidenceWannweil
NRTL logo certification (TÜV, equivalent to UL)
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