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Sheet metal processing, robotic welding and electromechanical system components from a single source

IS

ISH-Systems GmbH

Hüfingen (Stettenwinkel 1)New on Amplifa

2010Founded (HRB 705132, Freiburg Commercial Register)
1Location in Hüfingen
Max. cutting size
3000 mmMax. bending length

About ISH-Systems

ISH-Systems GmbH is a specialist metal engineering company based in Hüfingen in the Schwarzwald-Baar district. The company manufactures to customer drawings or based on its own 3-D designs – from simple cut-outs to complete workpieces through to assembled and tested mechanical or electromechanical system components, as single parts or in series production. The value chain includes laser cutting, press brake bending, edge rounding, robotic welding and the assembly of system components for mechanical and plant engineering. Steel and stainless steel are processed; the machine park includes, among others, a Trumpf 2525 flatbed laser system (3200 W, 2500 x 1250 x 115 mm) and a Trumpf Trubend 5230 press brake (230 t, bending length 3000 mm). Product portfolio: machine frames and machine systems incl. cladding panels, machine safety guards (SG-Line, SM-Line), start-up protection, crash protection barriers and guardrail systems as well as loading and unloading systems for production automation. Design data is output as STEP, IGES, DXF and MI. Customers come from mechanical and plant engineering, metal engineering and plant safety/production safety.

Site
Hüfingen
Processes
Sheet metal cutting (flatbed laser cutting), Sheet metal forming (press brake bending), Edge rounding (grinding), Robotic welding, Mechanical and plant engineering incl. machine frames (base frames in steel) and cladding panels, Manufacture of machine safety guards (SG-Line, SM-Line), Production of start-up protection, guardrail systems, crash protection barriers, Loading and unloading systems (automation)
Materials
Steel, Stainless steel, Steel (base frames), Plastic, Laser cutting, Press brake bending, Edge rounding, Robotic welding
Certificates
ISO 9001 (DQS certificate, presumed), IQNet Certificate, DQS certificate
Founded
2010
Industries
Mechanical and plant engineering, Metal engineering, Plant safety / production safety, Plant safety/production safety
  1. 01

    3-D design (STEP, IGES, DXF)

  2. 02

    Laser cutting

  3. 03

    Press brake bending

  4. 04

    Edge rounding/deburring

  5. 05

    Robotic welding

  6. 06

    Assembly & testing

Materials & Processes

St

Steel

Main material for cut-outs, base frames, safety guards and start-up protection; laser cut up to 20 mm sheet thickness.

V2A

Stainless steel

For laser-cut parts up to 10 mm sheet thickness, including start-up protection in stainless steel version.

KU

Plastic

Part of the certified corporate purpose (manufacture and distribution of metal, plastic and electrical products).

LAS

Laser cutting

Trumpf 2525 flatbed laser, 3200 W, working range 2500 x 1250 x 115 mm, automatic pallet change.

ABK

Press brake bending

CNC press brake Trumpf Trubend 5230, 230 t pressing force, bending length 3000 mm, ACB tools for angle inspection.

KVE

Edge rounding

Lissmac SBM-S 1500, grinding width 1500 mm, counter-rotating top and bottom belts for deburring and rounding.

RSW

Robotic welding

Automated welding of steel and stainless steel components for frames and system components.

Locations

Hüfingen

DE

Headquarters, design and manufacturing

Part weight / size
Sheet cutting up to 20 mm steel
Lot size
Single parts and series production
Materials
Steel, stainless steel
  • Trumpf 2525 flatbed laser (3200 W)
  • Trumpf Trubend 5230 press brake (230 t)
  • Lissmac SBM-S 1500 edge rounding
  • Welding robots

Industries

Mechanical and plant engineeringMetal engineeringPlant safety / production safetyPlant safety/production safety

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sheet metal cutting (flatbed laser cutting)Machining–2500 mm––Steel, Stainless steel
Sheet metal forming (press brake bending)Forming–3000 mm–––
Edge rounding (grinding)Surface–1500 mm–––
Robotic weldingJoining––––Steel, Stainless steel
Engineering––––Steel
Mechanical and plant engineering incl. machine frames (base frames in steel) and cladding panelsAssembly––––Steel
Assembly––––Steel
Manufacture of machine safety guards (SG-Line, SM-Line)Assembly––––Steel, Stainless steel
Production of start-up protection, guardrail systems, crash protection barriersAssembly––––Steel, Stainless steel
Loading and unloading systems (automation)Assembly–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Flatbed laser (sheet metal cutting)Trumpf 252512500 x 1250 x 115 mm, laser power 3200 W, sheet thickness steel 20 mm, stainless steel 10 mm––
Press brakeTrumpf Trubend 52301Pressing force 230 to, bending length 3000 mm, daylight 2690 mm, height 615 mm––
Edge rounding machine (deburring/grinding machine)Lissmac SBM-S 15001Grinding width 1500 mm, grinding height 20 mm, counter-rotating top and bottom belts––
Welding robot–––––

Additional services

Laser cuttingSheet metal forming/press brake bendingEdge rounding3D design (STEP, IGES, DXF)Assembly of electromechanical system componentsSeries and single-part productionRobotic weldingMachine safety guardsLoading and unloading systems (automation)Start-up protection / crash protectionGuardrail systems

Quality & Certification

ISH-Systems is inspected and certified by independent quality assurance experts (DQS certificate, IQNet Certificate); production-accompanying inspections are carried out, among other things, with ACB tools for angle inspection on the press brake.

EvidenceHüfingen
DQS certificate
IQNet Certificate

History

  1. 2010

    Articles of association dated 25.03.2010; entry in the commercial register of the Freiburg Local Court (HRB 705132) on 07.04.2010, registered office in Hüfingen, share capital €35,000

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