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Isovolta – Fertigung

Manufacturer of electrical insulation materials, technical laminates, prepregs and customer-specific composite materials

Isovolta Logo

ISOVOLTA AG

Wiener Neudorf · Werndorf · Kassel · Wackersdorf · Barcelona · Bucharest · Erie · Harrisburg · North Clarendon · Tlalnepantla de Baz · Changzhou · Mumbai · Hong KongNew on Amplifa

1949Founded in Werndorf near Graz
more than 1,500Employees worldwide, of which around 390 in Austria
approx. 15 locationsin 11 countries on three continents
over 90%Export share
around 20industries served

About ISOVOLTA

ISOVOLTA AG is an international manufacturer of electrical insulation materials, technical laminates and composite materials headquartered in Wiener Neudorf, Austria. Founded in 1949 in Werndorf near Graz, the company belongs to Constantia Industries AG and employs more than 1,500 people at around 15 production and sales locations in 11 countries. With its own infrastructure, ISOVOLTA covers the entire value chain: in its in-house laboratory, customer-specific resin systems are formulated; subsequently, fabrics, nonwovens, papers, glass and films are impregnated and coated, pressed into laminates, tubes and rods, and further processed. The portfolio comprises prepregs, layered laminated materials such as hard paper and hard fabric, CFRP laminates, GFRP rings, high-performance plastics, mica papers as well as technical and decorative laminates. Around 20 industries – from electronics, transformer and mechanical engineering to power generation and distribution, aerospace and automotive – rely on the products. The Group supplies worldwide with an export share of over 90%.

Site
Wiener Neudorf, Austria
Processes
Impregnating & coating of fabrics, nonwovens, papers, glass and films with resin systems, Laminating (computer-controlled processing with process data acquisition), Pressing of prepregs into high-pressure laminates, tubes and rods, Machining of laminates: cutting, punching, folding, embossing, springing by hot or cold forming, Resin formulation in in-house laboratories (polymer chemistry, thermal and chemical analytics), Machining of thermosetting materials and high-performance plastics (Composite Materials, Manufacture of laminated sheets, pultruded shapes, customer-specific molded parts and, Manufacture of mica papers, tapes and belt winders incl. mica insulation for Resin Rich
Materials
Hard paper, Hard fabric, Glass hard fabric / mat, Synthetic-resin-bonded laminated wood, CFRP laminates, GFRP rings, Special laminates, High-performance plastics
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, IATF 16949, EN 9100:2018 (AS9100D), ISO 9001, ISO 14001, ISO 45001, EN 9100
Founded
1949
Employees
more than 1500
Industries
Electronics/Electrical industry, Aerospace, Mechanical and plant engineering, Power generation and distribution, Drive technology, Automotive
  1. 01

    Resin formulation in the in-house laboratory (polymer chemistry)

  2. 02

    Impregnating & coating of fabrics, nonwovens, papers, glass and films

  3. 03

    Laminating (computer-controlled with process data acquisition)

  4. 04

    Pressing into high-pressure laminates, tubes and rods

  5. 05

    Machining: cutting, punching, folding, embossing, hot/cold forming

  6. 06

    Machining of thermosets and high-performance plastics up to the finished part

  7. 07

    System partner for manufacturing and delivery processes of complete modules

Materials & Processes

PRE

Prepregs

Resin-impregnated carrier materials (fabrics, nonwovens, papers, glass, films) as semi-finished products for transformers and high-pressure laminates.

SPS

Layered laminated materials (hard paper, hard fabric)

Used in the electrical industry from power generation and power distribution to drive technology as well as in mechanical and plant engineering.

GHG

Glass hard fabric / mat

Glass-fiber reinforced laminates with high mechanical strength for electrical engineering applications.

KPH

Synthetic-resin-bonded laminated wood

Layered laminated material for mechanically functional and electrically insulating components.

CFK

CFRP laminates

Carbon-fiber reinforced laminates for highly stressed technical applications.

GFK

GFRP rings

Glass-fiber reinforced ring components, among other things, for electrical and drive technology.

HPK

High-performance plastics

Thermoplastics with a continuous service temperature above 150 °C, chemical-resistant and mechanically high-strength.

GLI

Mica / mica paper

Mica tapes and system products for high-voltage insulation of rotating electrical machines.

DUR

Thermosets

Machining of thermosetting materials into finished parts in single-unit, series and mass production.

VIN

Vinyl laminates

Decorative laminates for aircraft cabins and airline interior fittings.

FRP

Glass-fiber reinforced plastics (FRP)

Laminated sheets, pultruded profiles and customer-specific molded parts for electrical insulation and corrosion protection.

KER

Ceramics

Machinable material spectrum for special insulation and technical applications.

Products & Components

Technical laminates and layered laminated materials
Technical laminates and layered laminated materialsPressing · Electrical industry
Mica tapes for high-voltage insulation
Mica tapes for high-voltage insulationImpregnating & coating · Power generation/transformer manufacturing
Machined components made of thermosets
Machined components made of thermosetsComposite Materials Machining · Mechanical and plant engineering
Decorative laminates for aircraft cabins
Decorative laminates for aircraft cabinsLaminating · Aerospace
Tubes and rods made of hard paper/hard fabric
Tubes and rods made of hard paper/hard fabricPressing · Electrical and drive technology

Inside the production

ISOVOLTA production
ISOVOLTA production
Impregnating and laminating production
Impregnating and laminating production
Composite Materials manufacturing
Composite Materials manufacturing
Materials testing in the laboratory
Materials testing in the laboratory
Historical photographs of the company
Historical photographs of the company

Industries

Electronics/Electrical industryAerospaceMechanical and plant engineeringPower generation and distributionDrive technologyAutomotiveChemical industryRail transport technologyTransformer manufacturingAirlines/Aerospace OEM

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Impregnating & coating of fabrics, nonwovens, papers, glass and films with resin systemsPlastics––––Resin systems, Fabrics, Nonwovens, Papers, Glass, Films
Laminating (computer-controlled processing with process data acquisition)Plastics––––Resin systems, Fabrics, Nonwovens, Papers, Films
Pressing of prepregs into high-pressure laminates, tubes and rodsPlastics––––Prepregs, Hard paper, Hard fabric
Machining of laminates: cutting, punching, folding, embossing, springing by hot or cold formingPlastics––––Layered laminated materials, Hard paper, Hard fabric
Resin formulation in in-house laboratories (polymer chemistry, thermal and chemical analytics)Engineering––––Resin systems
Machining of thermosetting materials and high-performance plastics (Composite MaterialsMachining––––Thermosets, Layered laminated materials, CFRP laminates, GFRP rings, Hard fabric, Hard paper, Synthetic-resin-bonded laminated wood, Special laminates, High-performance plastics, Ceramics
Manufacture of laminated sheets, pultruded shapes, customer-specific molded parts andPlastics––––Composite materials, glass-fiber reinforced plastics (FRP)
Manufacture of mica papers, tapes and belt winders incl. mica insulation for Resin RichPlastics––––Mica, Mica paper
Manufacture of mica tapes and system products for high-voltage insulation of rotatingPlastics––––Mica, Resins, Prepregs
Manufacture of technical and decorative laminatesPlastics––––Prepregs, Thermoplastics, Vinyl laminates

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Computer-controlled laminating system with process data acquisition and process visualization––––ISOVOLTA Group
Modern machining centers for plastics machining––––ISOVOLTA GATEX GmbH, Wackersdorf
Presses (various press formats for high-pressure laminates, tubes and rods)––––ISOVOLTA Group
Impregnating and coating systems for fabrics, nonwovens, papers, glass and films––––ISOVOLTA Group
Imported German production equipment (cited as the most advanced in the industry)––––Changzhou ISOVOLTA Technical Composite Co. Ltd., China
Thermal and chemical analytics / physical measuring equipment––––ISOVOLTA laboratories
Pultrusion system––––Haysite Reinforced Plastics, Erie, PA, USA

Additional services

Development of customer-specific resin systems / polymer chemistryImpregnating & coatingLaminatingPressing (layered laminated materials, tubes, rods)Machining (cutting, punching, folding, embossing, hot/cold forming)Machining of thermosetting materials and high-performance plastics (GATEX)System partner for manufacturing and delivery processes of complete modulesApplication engineering

Reference customers

United Airlines (historical, vinyl laminates)150 airlines worldwide (ISOVOLTA Inc., decorative laminates)

Quality & Certification

Quality assurance is carried out via an integrated management system for quality, environment and occupational safety, accompanied by thermal and chemical analytics as well as physical measuring equipment in the company's own laboratories. Certified to ISO 9001, ISO 14001, ISO 45001, IATF 16949 and EN 9100 by TÜV SÜD.

EvidenceWerndorfWiener NeudorfKasselWackersdorfBarcelonaBucharestHarrisburgNorth ClarendonTlalnepantla de BazChangzhou
ISO 9001
ISO 14001
ISO 45001
IATF 16949
EN 9100

History

  1. 1949

    Founded in Werndorf near Graz as 'Österreichische Isolierstoffwerke Kommanditgesellschaft H. Turnauer & Co'

  2. 1962

    Construction of the plant in Wiener Neudorf and relocation of the company headquarters

  3. 1973

    State award (Federal Coat of Arms) for the company

  4. 1988

    Acquisition of 'Skyline Products' (USA) by ISOVOLTA AG

  5. ab Mitte

    International expansion with production and sales locations in India, USA, China, Spain, Romania, Mexico, Germany and France

  6. 1999

    Founding of ISOVOLTA DE MÉXICO S.A. de C.V.

  7. 2002

    Split into ISOVOLTA AG and ISOMAX AG; renaming of ICME ELECTROIZOLANTE to SC ISOVOLTA SA (Romania)

  8. 2003

    ISOVOLTA Inc. in Rutland, Vermont, becomes a member of the ISOVOLTA Group

  9. 2005

    Re-establishment of Changzhou ISOVOLTA Technical Composite Co., Ltd. in China

  10. 2008

    Purchase of 100% of the Spanish company (28.03.2008)

  11. 2009

    Renaming of Skyline Products to ISOVOLTA Inc.

  12. 2021

    Romanian company becomes ISOVOLTA S.R.L. through a change of legal form

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