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ITM – Fertigung

Development, toolmaking and injection moulding of technical plastic components from 0.1 grams shot weight.

ITM Logo

ITM Kunststofftechnik GmbH

Bad Kreuznach · GermanyNew on Amplifa

Early 1980sFounded
15.09.2000GmbH legal form since
20Injection moulding machines 35–320 t
0.1 gMinimum shot weight
35–320 tClamping force range

About ITM Kunststofftechnik GmbH

ITM Kunststofftechnik GmbH develops, designs and produces technical plastic articles using the injection moulding process and manufactures injection moulds under its own management. Its value chain extends from CAD design through prototyping to series production on 20 injection moulding machines with clamping forces from 35 to 320 tonnes. The in-house toolmaking department works with CAD/CAM, high-speed milling, CNC machining centres and die-sinking EDM. Materials processed include ABS, PP, PE, PC/ABS T85, PA6 GF, POM as well as recycled material and raw materials from renewable, biodegradable sources. Specialities are small starter parts from 0.1 grams shot weight and the overmoulding of ball bearings and thin-section bearings. Customer industries include optics, precision engineering, electrical engineering and medical technology, the automotive industry, laboratory, construction (roof, window, façade) and consumer goods. In addition, the company offers assembly, kitting, pad printing and hot stamping. The company is headquartered in Bad Kreuznach, Rhineland-Palatinate.

Site
Bad Kreuznach
Processes
Plastic injection moulding, Toolmaking / design and manufacture of injection moulds, Prototyping, CAD design, Assembly, Kitting, Pad printing, Hot stamping
Materials
ABS, PP, PE, PC/ABS T85, PA6 GF, POM, PU foam (dispensing aids), Recycled material
Founded
Anfang der
Industries
Optics, Precision engineering, Electrical engineering, Medical technology, Automotive industry, Laboratory
  1. 01

    Development and CAD design

  2. 02

    Prototyping

  3. 03

    Toolmaking (CAD/CAM, milling, die-sinking EDM)

  4. 04

    Injection moulding production

  5. 05

    Finishing (pad printing, hot stamping)

  6. 06

    Assembly and kitting

Materials and Processes

ABS

ABS

Standard material, among other things for housings and lens protection caps with fine threads.

PP

PP

Polypropylene for flexible and chemically resistant components.

PE

PE

Polyethylene, among other things in combination for screw-on caps.

PC/ABS T85

PC/ABS T85

Blends for heat-resistant housings, e.g. of photoelectric components.

PA6 GF

PA6 GF

Glass-fibre-reinforced polyamide for stable pump housing parts.

POM

POM

Chemically resistant material for reagent containers in the laboratory.

PU-Schaum

PU foam (dispensing aids)

Dispensing aids for the application of PU foam.

REC

Recycled material

Consumer goods made from recycled material.

BIO

Renewable/biodegradable raw materials

Raw materials from renewable sources with a low CO₂ footprint on request.

Bad Kreuznach Site

Standort Bad Kreuznach

Bad Kreuznach

DE

Headquarters, development, toolmaking and injection moulding production

Part weight / size
from 0.1 g shot weight
Lot size
Prototype to series
Materials
ABS, PP, PE, PC/ABS T85, PA6 GF, POM, recycled and bio-based materials
  • 20 injection moulding machines 35–320 t
  • CNC machining centres
  • High-speed milling
  • Die-sinking EDM machine

Injection-Moulded Components

Small starter parts from 0.1 grams shot weight
Small starter parts from 0.1 grams shot weightInjection moulding · Precision engineering
Lens protection cap with fine thread threaded inside/outside (ABS/PP/PE)
Lens protection cap with fine thread threaded inside/outside (ABS/PP/PE)Injection moulding · Optics
Geometry component with mounted thin-section bearing
Geometry component with mounted thin-section bearingInjection moulding and assembly · Precision engineering
Overmoulded ball bearing with running and sliding properties
Overmoulded ball bearing with running and sliding propertiesOvermoulding technology · Automotive industry
Housing part for closing mechanism
Housing part for closing mechanismInjection moulding · Construction
Inner housing for photoelectric component (PC/ABS T85)
Inner housing for photoelectric component (PC/ABS T85)Injection moulding · Electrical engineering
Housing (ABS)
Housing (ABS)Injection moulding · Electrical engineering
Assembly of several housing components
Assembly of several housing componentsAssembly · Equipment manufacturing
Pump housing, individual parts (PA6 GF)
Pump housing, individual parts (PA6 GF)Injection moulding · Medical technology/Laboratory
Closure with tamper-evident tear-off tab
Closure with tamper-evident tear-off tabInjection moulding · Consumer goods
Chemically resistant reagent container (POM)
Chemically resistant reagent container (POM)Injection moulding · Laboratory
Heat-resistant electrical component
Heat-resistant electrical componentInjection moulding · Electrical engineering

Inside the production

Bad Kreuznach site
Bad Kreuznach site

Industries

OpticsPrecision engineeringElectrical engineeringMedical technologyAutomotive industryLaboratoryConstruction (roof, window, façade)Consumer goods

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plastic injection mouldingPlastics––0.1 grams shot weight–ABS, PP, PE, PC/ABS T85, PA6 GF, POM, recycled material, renewable/biodegradable raw materials
Toolmaking / design and manufacture of injection mouldsEngineering–––––
PrototypingEngineering–––––
CAD designEngineering–––––
AssemblyAssembly–––––
KittingAssembly–––––
Pad printingSurface–––––
Hot stampingSurface–––––
Overmoulding of ball bearings/thin-section bearingsPlastics–––––
Mould making: CAD/CAM, high-speed milling, CNC machining centre, die-sinking EDMMachining–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection moulding machines (35 to 320 tonnes)–2035 to 320 tonnes clamping force–Bad Kreuznach
CNC machines / CNC machining centre––––Bad Kreuznach
High-speed milling machines––––Bad Kreuznach
Die-sinking EDM machine––––Bad Kreuznach

Additional services

Development and design (CAD)Toolmaking / injection moulds (CAD/CAM, high-speed milling, CNC, die-sinking EDM)Injection moulding production (20 machines, 35–320 t)PrototypingAssembly and kittingPad printingHot stampingConsultingProduction with recycled material and biodegradable raw materials

Company History

  1. Anfang der

    Founding of the company

  2. 2000

    Managed in the legal form of a GmbH since 15 September 2000

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