Planning and delivery of turnkey production lines for the manufacture of solar modules with 25 to 1,200 MW capacity
J.v.G. Thoma GmbH Solartechnik
Freystadt (Bavaria)New on Amplifa
J.v.G. Thoma GmbH Solartechnik: Turnkey solar factories from Bavaria
J.v.G. Thoma GmbH Solartechnik, based in Freystadt (Bavaria), is a supplier of turnkey production lines for the manufacture of solar modules. The company delivers PV production lines with capacities from 25 MW to 1,200 MW and accompanies projects through a defined 6-phase process: from the initial consultation via feasibility study, technical planning and line configuration to production, delivery, installation, training, ramp-up and commissioning as well as long-term support and maintenance. In addition to new lines, used and refurbished machines are also offered. The company's own technologies include the DESERT®/TROPIC® module technology with high temperature and humidity resistance, the Diamond DESERT® lamination foil, a PID-free technology and the 12-busbar cell technology (DESERT® +12). The focus is on markets in Africa, the Middle East, Asia as well as Eastern Europe and Central Asia. The company addresses customers who want to build their own solar factories or expand their module production.
- Site
- Freystadt
- Processes
- PV module manufacturing – turnkey solar factories (20–1,200 MW production lines), Module lamination with Diamond DESERT® Foil, 12-busbar cell technology (DESERT® +12), Engineering / Technical Design & Line Configuration (Feasibility, Layout, Ramp-Up), Testing/certification technology: PID-FREE, heat and humidity resistance for modules, Delivery of used / refurbished production machines, Turnkey PV production lines (25–1,200 MW), Training and ramp-up
- Materials
- PV cells (silicon, implied by solar factory technology), Diamond DESERT® Foil (lamination foil), DESERT®/TROPIC® module technology, Diamond DESERT® Foil, DESERT® +12 (12-busbar cell technology), PID-free technology
- Certificates
- ISO 9001
- Industries
- Photovoltaics, Solar module manufacturing, Solar factories
- 01
Initial consultation and goal definition with the founder
- 02
Feasibility study (technical and financial)
- 03
Technical planning and line configuration
- 04
Production, delivery and installation of the systems
- 05
Training, ramp-up and commissioning
- 06
Long-term support, maintenance and sustainable expansion
Technologies and Processes
DESERT®/TROPIC® module technology
For solar modules with high temperature and humidity resistance, especially for hot climates.
Diamond DESERT® Foil
Lamination foil for module lamination with improved moisture resistance.
DESERT® +12 (12-busbar cell technology)
Reduces shaded cell areas and increases module yield.
PID-free technology
Protects modules from potential-induced degradation under heat and humidity.
Location
Freystadt
DEHeadquarters
- Turnkey PV production lines 25–1,200 MW
- Diamond DESERT® lamination technology
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PV module manufacturing – turnkey solar factories (20–1,200 MW production lines)Assembly | – | – | – | – | – |
| Module lamination with Diamond DESERT® FoilPlastics | – | – | – | – | – |
| 12-busbar cell technology (DESERT® +12)Assembly | – | – | – | – | – |
| Engineering / Technical Design & Line Configuration (Feasibility, Layout, Ramp-Up)Engineering | – | – | – | – | – |
| Testing/certification technology: PID-FREE, heat and humidity resistance for modulesTesting | – | – | – | – | – |
| Delivery of used / refurbished production machinesAssembly | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| PV production line (turnkey) | J.v.G. technology 25 MW PV Production Line | – | – | – | – |
| PV production line (turnkey) | J.v.G. technology 50 MW PV Production Line | – | – | – | – |
| PV production line (turnkey) | J.v.G. technology 100 MW PV Production Line | – | – | – | – |
| PV production line (turnkey) | J.v.G. technology 150 MW PV Production Line | – | – | – | – |
| PV production line (turnkey) | J.v.G. technology 200 MW PV Production Line | – | – | – | – |
| PV production line (turnkey) | J.v.G. technology 400 MW PV Production Line | – | – | – | – |
| PV production line (turnkey) | J.v.G. technology 800 MW PV Production Line | – | – | – | – |
| PV production line (turnkey) | J.v.G. technology 1,200 MW PV Production Line | – | – | – | – |
| Laminator (Diamond DESERT® lamination technology) | J.v.G. technology | – | – | – | – |
Additional services
Quality
The company website does not mention any specific certifications or testing equipment; as quality-relevant capabilities, the PID-free technology as well as the temperature and humidity resistance of the modules and foil are cited.
| Evidence | Freystadt |
|---|---|
| ISO 9001 |