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Jablotron – Fertigung

Development, manufacturing and contract manufacturing (EMS) of electronics: alarm systems, baby breathing monitors, thermostats and EMS services

Jablotron Logo

JABLOTRON a.s.

Jablonec nad Nisou (headquarters) · Jablonec nad Nisou-Rýnovice (EMS plant) · Prague (showroom) · Žilina (showroom) · Deggendorf (sales office)New on Amplifa

30+ yearsDevelopment and delivery of alarm systems
150Employees in the EMS division
160 Mio. SMD components/month · 68.000EMS capacity
7,600 m²Production area of the EMS plant

About JABLOTRON

JABLOTRON a.s., based in Jablonec nad Nisou (Czech Republic), has been developing and manufacturing alarm systems, baby breathing monitors, thermostats and other electronic products for more than 30 years. In the field of Zakázková elektronika (contract electronics/EMS), the company manufactures for external customers from sub-assemblies through to finished products in sales packaging. The EMS production facility in Rýnovice offers 7,600 m² of air-conditioned production space with controlled humidity, three high-speed SMT lines including optical and X-ray inspection, as well as THT assembly with wave, selective and robotic soldering. The service portfolio includes hardware development and modification, prototyping, pre-series evaluation, test development, material sourcing with full traceability, process, functional and special testing, conformal coating, assembly, repair and product modernization. The group also operates a 24/7 Bezpečnostní centrum (security centre) with intervention service as well as showrooms in Prague and Žilina and a sales office in Germany.

Site
466 01 Jablonec nad Nisou
Processes
SMT assembly (SMD, series production of electronic assemblies), THT assembly and soldering (fixed wave soldering, selective, robotic), Optical and X-ray inspection (AOI/AXI), Process, functional and special testing of electronic assemblies, Component fixing, washing, conformal coating, Assembly of higher-level assemblies through to the end product in sales packaging, Repair, service and product modernization, Hardware development/adaptation, prototyping, pre-series evaluation, introduction of test procedures
Materials
SMD components (passive and active), THT components
Certificates
Optical inspection (AOI), X-ray inspection (AXI), Process, functional and special testing, Full component traceability
Employees
150 (EMS division
Industries
Security technology (alarm systems), Medical technology (baby breathing monitor), Smart Home / Building Automation, Contract electronics (EMS), Home/commercial security (alarm systems), Baby breathing monitor (Class IIb medical device)
  1. 01

    Hardware development/modification

  2. 02

    Prototyping

  3. 03

    Pre-series evaluation

  4. 04

    Material sourcing (full traceability)

  5. 05

    SMT assembly (3 high-speed lines with AOI/AXI)

  6. 06

    THT assembly and soldering (wave soldering, selective, robotic)

  7. 07

    Component fixing, washing, conformal coating

  8. 08

    Process, functional and special testing

  9. 09

    Assembly through to final packaging

  10. 10

    Logistics support, repair and product modernization

Materials & Components

SMD

SMD components (passive and active)

Assembly on three high-speed SMT lines including optical and X-ray inspection.

THT

THT components

Assembly and soldering by means of fixed wave, selective or robotic, including optical inspection.

Locations

Jablonec nad Nisou (Pod Skalkou 4567/33)

CZ

Headquarters of JABLOTRON a.s. / JABLOTRON GROUP a.s.

Jablonec nad Nisou-Rýnovice (Československé armády 5422/35)

CZ

EMS production plant (Zakázková elektronika), 150 employees, 7,600 m²

Lot size
Prototypes to series production
Materials
SMD and THT components
  • 3 high-speed SMT lines incl. optical and X-ray inspection (AOI/AXI)
  • Wave soldering system (fixed wave, selective, robotic)
  • Air-conditioned production hall with controlled humidity
  • Service and repair workstations

Prague 4 (K dubu 2328/2a)

CZ

Showroom; registered office of JABLOTRON SECURITY a.s.

Žilina (Sasinkova 14)

SK

Showroom

Deggendorf (Schlachthausgasse 7)

DE

Sales office Jablotron Germany GmbH

Industries

Security technology (alarm systems)Medical technology (baby breathing monitor)Smart Home / Building AutomationContract electronics (EMS)Home/commercial security (alarm systems)Baby breathing monitor (Class IIb medical device)Smart Home / Building Automation (thermostats)EMS/electronics manufacturing for external customers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMT assembly (SMD, series production of electronic assemblies)Assembly–––160.000.000 SMD/month (capacity)SMD components (passive/active)
THT assembly and soldering (fixed wave soldering, selective, robotic)Joining––––THT components
Optical and X-ray inspection (AOI/AXI)Testing–––––
Process, functional and special testing of electronic assembliesTesting–––68.000 nh/month (capacity)–
Component fixing, washing, conformal coatingSurface–––––
Assembly of higher-level assemblies through to the end product in sales packagingAssembly–––––
Repair, service and product modernizationAssembly–––––
Hardware development/adaptation, prototyping, pre-series evaluation, introduction of test proceduresEngineering–––––
Material sourcing and logistics support with full traceability of componentsEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-speed SMT line (with optical and X-ray inspection)–3––Jablonec nad Nisou (Rýnovice), Czech Republic
Wave soldering system (fixed wave, selective, robotic)––––Jablonec nad Nisou (Rýnovice), Czech Republic
Air-conditioned production hall with controlled humidity––7.600 m2–Jablonec nad Nisou (Rýnovice), Czech Republic
Service and repair workstations––––Jablonec nad Nisou (Rýnovice), Czech Republic

Additional services

EMS/contract manufacturing of electronics (volume and small series)HW development/modificationPrototyping (Vzorování)Pre-series evaluationTest development, process, functional and special testingMaterial sourcingLogistics support, full traceabilityRepair and product modernizationSMT assembly (3 high-speed lines, optical and X-ray inspection)THT assembly (wave soldering, selective, robotic)Component fixing, washing, conformal coatingAssembly through to final packagingAlarm receiving centre/emergency service (Bezpečnostní centrum, 24/7, intervention service)Video verification, video patrol, audio address, vehicle monitoringProfessional installation by certified partners24/7 technical support for installation partners

Quality & Inspection

EMS production takes place in air-conditioned rooms with controlled humidity; every SMT and THT assembly undergoes optical inspection, and SMT additionally X-ray inspection (AOI/AXI). Process, functional and special tests as well as service and repair workstations complement quality inspection, with full traceability of the components used.

EvidenceJablonec nad Nisou-Rýnovice
Optical inspection (AOI)
X-ray inspection (AXI)
Process, functional and special testing
Full component traceability

History

  1. For more than 30 years development and delivery of alarm systems and baby breathing monitors

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