Manufacturer of XPS thermal insulation (JACKODUR) and construction boards (JACKOBOARD) for construction and industrial applications

JACKON Insulation GmbH

ArendseeNew on Amplifa

Arendsee, Saxony-AnhaltLocation

XPS to DIN EN 13164, density 30–50Product standard

1,500 x 4,000 mmMaximum board format

DE, IT, GB, NL, FRCountries supplied

About JACKON Insulation

JACKON Insulation GmbH, based in Arendsee (Saxony-Anhalt), produces extruded polystyrene rigid foam (XPS) to DIN EN 13164 and from it the product families JACKODUR (XPS thermal insulation) and JACKOBOARD (construction boards for bathroom design). The portfolio covers perimeter insulation, inverted roof and floor slab insulation, insulating shuttering as well as fine-tolerance boards (FT/FTR/FTS) for industrial applications such as sandwich elements, door inserts, motorhome and refrigerated vehicle construction. Production is by XPS extrusion followed by mechanical processing: milling of surfaces, groove profiles (FTR), punching (FTS), long-edge welding for extra-wide boards up to 1,500 x 4,000 mm and custom cutting from smallest series. The materials used are polystyrene granulate, recycled polystyrene (rGPPS) and the biopolymer lignin; HFO-1234ze is used as blowing agent. In addition to construction, the company supplies the industrial, furniture and trade fair sectors as well as vehicle manufacturing, supported by BIM data, tender texts and technical consulting.

Site: Arendsee
Processes: XPS extrusion (production of extruded polystyrene rigid foam boards), Milling of board surfaces (fine-tolerance boards FT, flat surface), Milling with groove profile (FTR, grooves 2 mm deep/wide, groove spacing 40 mm), Punching (punched surface FTS to increase shear strength), Long-edge welding (extra-wide boards up to 1500 mm x 4000 mm), XPS cut-to-size / custom fabrication (individual cutting), Lamination (gas-tight lamination on both sides for high insulation performance), Production of sandwich elements with XPS core
Materials: Extruded polystyrene rigid foam (XPS), Recycled polystyrene (rGPPS), Lignin (biopolymer), Blowing agent HFO-1234ze, Stainless steel (design grates), Polystyrene granulate, Stainless steel
Certificates: CE marking to DIN EN 13164, DIBt type approvals, EPD (Type III), DGNB Navigator label, ISO 9001
Industries: Construction industry, Building construction, Roof insulation, Perimeter insulation, Industrial applications, Motorhome/caravan construction

01
XPS extrusion
02
Milling (fine-tolerance and grooved boards)
03
Punching (FTS)
04
Long-edge welding
05
Lamination
06
Custom cutting
07
Assembly/system accessories

Materials & Processes

XPS

Extruded polystyrene rigid foam (XPS)

Core product to DIN EN 13164 in compressive strength classes 300 to 700 kPa for construction and industrial applications.

rGPPS

Recycled polystyrene (rGPPS)

Recycled raw material base for the JACKODUR LIGNIN products.

LIG

Lignin (biopolymer)

Biopolymer in the core of JACKODUR LIGNIN and JACKOBOARD LIGNIN to reduce the CO₂ footprint.

PS-G

Polystyrene granulate

Basic raw material of XPS extrusion with approx. 90 % mass fraction.

HFO-1234ze

Blowing agent HFO-1234ze

Blowing agent with GWP factor 1 for low thermal conductivity values.

V2A

Stainless steel

Material of the JACKOBOARD Aqua Design grates and drainage systems.

Site

Arendsee

Production site

Lot size: From smallest series
Materials: XPS, polystyrene, lignin, rGPPS

Industries

Construction industryBuilding constructionRoof insulationPerimeter insulationIndustrial applicationsMotorhome/caravan constructionRefrigerated vehicle constructionFurniture and trade fair constructionSandwich elementsDoor inserts

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
XPS extrusion (production of extruded polystyrene rigid foam boards)Plastics	–	–	–	–	Polystyrene, recycled polystyrene (rGPPS), biopolymer lignin
Milling of board surfaces (fine-tolerance boards FT, flat surface)Machining	tight tolerances	–	–	–	XPS (extruded polystyrene rigid foam)
Milling with groove profile (FTR, grooves 2 mm deep/wide, groove spacing 40 mm)Machining	–	4000 mm × 1500 mm	–	–	XPS (extruded polystyrene rigid foam)
Punching (punched surface FTS to increase shear strength)Forming	–	–	–	–	XPS (extruded polystyrene rigid foam)
Long-edge welding (extra-wide boards up to 1500 mm x 4000 mm)Joining	–	4000 mm × 1500 mm	–	–	XPS (extruded polystyrene rigid foam)
XPS cut-to-size / custom fabrication (individual cutting)Plastics	–	–	–	smallest series	XPS (extruded polystyrene rigid foam), XPS with lignin core
Lamination (gas-tight lamination on both sides for high insulation performance)Joining	–	–	–	–	XPS (extruded polystyrene rigid foam)
Production of sandwich elements with XPS corePlastics	–	–	–	–	XPS (extruded polystyrene rigid foam)

Additional services

Custom XPS cut-to-size partsTechnical consultingBIM dataTender textsPrice inquiries

Quality & Evidence

The products are manufactured to DIN EN 13164, CE-marked and regulated via DIBt type approvals; product-related environmental data are documented in EPDs (Type III, independently verified).

Evidence	Arendsee
CE marking to DIN EN 13164
DIBt type approvals
EPD (Type III)
DGNB Navigator label
ISO 9001

History

2016
Sustainability data sheet JACKODUR Plus created for DGNB certification
2026
Launch of JACKODUR LIGNIN 300 Standard – XPS insulation made from bio-based lignin and recycled polystyrene
2026
Price adjustment of the JACKODUR XPS range as of 01.10.2026