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ADwin – Fertigung

Develops ADwin real-time systems and software for microsecond-accurate measuring, controlling and regulating in test benches and production systems.

ADwin Logo

Jäger Computergesteuerte Messtechnik GmbH

LorschNew on Amplifa

1989Founded
50+Employees
LorschCompany headquarters
MicrosecondsReaction times of the real-time systems

About ADwin – Jäger Computergesteuerte Messtechnik

Jäger Computergesteuerte Messtechnik GmbH, based in Lorsch (Hesse), develops and sells real-time systems for measuring, controlling and regulating under the ADwin brand, with reaction times in the microsecond range and nanosecond precision. The product family includes the scalable ADwin-Pro and ADwin-Pro II systems, the control-cabinet-capable ADwin-Gold and ADwin-Gold II systems, the series-production hardware ADwin-X-A20 and the ADwin-light-16. In addition, the company offers custom software for fast dynamic test benches and production systems, development tools such as ADbasic, ADwinC and ADsim (hardware-in-the-loop up to 1000 kHz with Simulink) as well as a Python interface. Typical applications are component, EOL and angular-synchronization test benches in the automotive industry, laser and electron beam control, laser welding monitoring, machine monitoring, wind turbines as well as research applications in quantum physics and scanning microscopy. More than fifty employees handle sales, support, project execution and further development of the systems; thousands of ADwin systems are in use worldwide.

Site
Lorsch
Processes
Real-time measuring, controlling and regulating (microsecond-accurate, nanosecond precision), Component test benches (X-by-Wire systems, engine mounts, shock absorbers, clutch discs,, EOL test benches (end-of-line, real-time-capable PC in the production line), Angular-synchronization test benches (angle-synchronous measuring and control), Laser and beam control (signal generator, X-Y position control), Laser trimming of resistors (surface machining/finishing with laser), Quality control during laser welding (triangulation sensor, online weld seam evaluation), Control of laser scanning microscopes (XY scan, 3D images)
Materials
laser-trimmable resistors, ADwin-Pro II real-time system, ADwin-Gold III real-time system, ADwin-X-A20, ADwin-light-16, ADsim with Simulink, ADbasic / ADwinC / Python
Certificates
Real-time quality control for laser welding, Specification-based project execution
Founded
1989
Employees
50+
Industries
Automotive industry, Aerospace, Special machinery construction, Machine monitoring, Wind turbines, Semiconductor industry
  1. 01

    Consulting and specification sheet preparation

  2. 02

    Hardware development (ADwin systems)

  3. 03

    Software development (ADbasic, ADwinC, ADsim, Python)

  4. 04

    Project execution and commissioning

  5. 05

    Training and workshops

  6. 06

    Support and maintenance

Technologies and Applications

ADwin-Pro II

ADwin-Pro II real-time system

Scalable system with Pro II CPU T12, 64-bit FPU, 20-bit analog input modules with 8 or 16 channels at 1 µs sampling.

ADwin-Gold III

ADwin-Gold III real-time system

1 GHz processor clock, 1 GB memory and 1 GBit/s Ethernet, suitable for decentralized use in the control cabinet.

ADwin-X-A20

ADwin-X-A20

Real-time hardware for series products.

ADwin-light-16

ADwin-light-16

Compact real-time system of the product family.

ADsim

ADsim with Simulink

Hardware-in-the-loop up to 1000 kHz on ADwin systems.

ADbasic

ADbasic / ADwinC / Python

Real-time development tools for deterministic programs, C interface from Visual Studio and structured Python interface.

Locations

Lorsch

DE

Company headquarters, sales, support, project department

Materials
ADwin-Pro II, ADwin-Gold III, ADwin-X-A20
  • ADwin-Pro II real-time system
  • ADwin-Gold III real-time system
  • ADwin-X-A20 real-time hardware
  • ADwin-Pro real-time system
  • ADwin-Gold / ADwin-Gold II
  • ADwin-light-16
  • 20-bit analog input module

Systems and Applications

ADwin-Pro II real-time system
ADwin-Pro II real-time systemReal-time hardware · Testing technology
ADwin-Gold III real-time system
ADwin-Gold III real-time systemReal-time hardware · Control cabinet
ADwin-X-A20
ADwin-X-A20Real-time hardware · Series products
Dynamic spring testing machine
Dynamic spring testing machineTest bench · Automotive
Brake and accelerator pedals
Brake and accelerator pedalsComponent test bench · Automotive
Laser-based production setup
Laser-based production setupBeam control · Production
ADsim with GUI
ADsim with GUIHardware-in-the-loop · Engineering
Magneto-optical trap
Magneto-optical trapMOT application · Research

Inside the production

ADwin controls ball and wheel – real-time demo
ADwin controls ball and wheel – real-time demo
Control loop with ADwin
Control loop with ADwin
Training and workshops
Training and workshops
Software development for real-time projects
Software development for real-time projects
ADwin-Gold III
ADwin-Gold III
ADwin software package
ADwin software package

Industries

Automotive industryAerospaceSpecial machinery constructionMachine monitoringWind turbinesSemiconductor industryLaser technologyResearchResearch (quantum physics, scanning microscopy)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Real-time measuring, controlling and regulating (microsecond-accurate, nanosecond precision)Testing–––––
Component test benches (X-by-Wire systems, engine mounts, shock absorbers, clutch discs,Testing–––––
EOL test benches (end-of-line, real-time-capable PC in the production line)Testing–––––
Angular-synchronization test benches (angle-synchronous measuring and control)Testing–––––
Laser and beam control (signal generator, X-Y position control)Engineering–––––
Laser trimming of resistors (surface machining/finishing with laser)Surface––––laser-trimmable resistors
Quality control during laser welding (triangulation sensor, online weld seam evaluation)Testing–––––
Control of laser scanning microscopes (XY scan, 3D images)Testing–––––
Adaptive signal generation / pattern generator (arbitrary waveforms, trajectory curves, 2-120 analogEngineering–––––
Hardware-in-the-loop up to 1000 kHz with Simulink (ADsim)Engineering–––––
Custom software for fast dynamic test benches and production systemsEngineering–––––
Software solutions: data processing, evaluation, visualization, measuring/controlling/regulating,Engineering–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
ADwin-Pro II real-time system (Pro II CPU T12, 64-bit FPU)Jäger Computergesteuerte Messtechnik GmbH ADwin-Pro II–––Lorsch
ADwin-Gold III real-time system (1 GHz processor clock, 1 GB memory, 1 GBit/s Ethernet)Jäger Computergesteuerte Messtechnik GmbH ADwin-Gold III–––Lorsch
ADwin-X-A20 real-time hardware for series productsJäger Computergesteuerte Messtechnik GmbH ADwin-X-A20–––Lorsch
ADwin-Pro real-time system (flexible and scalable)Jäger Computergesteuerte Messtechnik GmbH ADwin-Pro–––Lorsch
ADwin-Gold / ADwin-Gold II real-time systems (decentralized in the control cabinet)Jäger Computergesteuerte Messtechnik GmbH ADwin-Gold, ADwin-Gold II–––Lorsch
ADwin-light-16Jäger Computergesteuerte Messtechnik GmbH ADwin-light-16–––Lorsch
20-bit analog input module (8 or 16 channels simultaneously at 1 µs)Jäger Computergesteuerte Messtechnik GmbH ADwin-Pro II 20-bit module–––Lorsch

Additional services

Software solutions (complete software)Application supportTraining & workshopsSupportHardware connection, device control, VHDL programmingData processing, evaluation and visualizationMeasuring, controlling, regulatingTest benches for industry and automotivePreparation of specifications, consultingIn-house supportMultilingual applicationsSolutions for Linux, Mac OS, Java

Quality and Support

All real-time functions run deterministically on the ADwin CPU with nanosecond precision; quality assurance includes, among other things, online evaluation of weld seams with triangulation sensors in real time. Support and training accompany projects from conception to commissioning.

EvidenceLorsch
Real-time quality control for laser welding
Specification-based project execution

Company History

  1. 1989

    Start of the successful ADwin hardware

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