Development and manufacturing of modular handling systems for industrial screwdriving and assembly processes
JÄGER Handling GmbH
New on Amplifa
Modular handling solutions from in-house manufacturing
JÄGER Handling develops and manufactures modular handling solutions and components for industrial assembly processes. For over 30 years, the family-run company has been implementing handling systems – from hand-held and hand-guided to partially automated solutions. The portfolio includes the product series handy-arm, handy-flex, handy-lever, carbo-arm, handy-lift, handy-smove and roller-unit as well as screwdriving technology components such as reference measuring adapters, output drives, angle heads, quick-change chucks, operator handles, spring balancers and cable balancers. The systems are used for torque reaction support, position monitoring, ergonomics and workpiece handling, and are deployed as an integrator of complete system solutions for axle, battery, gearbox, engine and final assembly. The in-house programmed and manufactured modular system enables customized, process-reliable solutions; in addition, the company offers services such as UVV/DGUV inspection, maintenance, repair, spare parts management, relocation and training.
- Processes
- Handling solutions for industrial assembly processes (hand-held, hand-guided, partially automated), Screwdriver assembly / screw fastening with torque reaction support (torques up to 2,000 Nm), Assembly of engines, gearboxes, axles and batteries (system solutions: axle assembly, battery, Position monitoring / position-monitored screwdriving, Reference testing / documented torque monitoring (reference measuring adapter), Service: UVV and DGUV inspection, Service: preventive maintenance, repair, spare parts and component management, relocation,, On-site maintenance
- Materials
- Modular handling system kit (handy-arm, handy-flex, handy-lever,, Reference measuring adapters RA50/RA150/RA400, Output drives, angle heads, quick-change chucks, planetary gearboxes, Operator handles (d-handle, t-handle, e-handle), Spring balancers, cable balancers, friction drives, electric swivel drives
- Industries
- Automotive industry, Assembly technology, General industry, Automotive industry (axle assembly, battery assembly, gearbox assembly,, General industry / assembly technology
- 01
Design and development
- 02
Manufacturing of modular handling components
- 03
System integration for assembly processes
- 04
Service: UVV/DGUV inspection, maintenance, repair, spare parts management,
Components and modular system
Modular handling system kit (handy-arm, handy-flex, handy-lever,
Modularly designed systems for torque reaction support, tool guidance and ergonomics in assembly.
Reference measuring adapters RA50/RA150/RA400
Reference measuring adapters including washers and connection kits for documented torque monitoring on screwdriving spindles and angle heads.
Output drives, angle heads, quick-change chucks, planetary gearboxes
Screwdriving technology components with straight, offset and planetary output drives as well as electrically isolated versions.
Operator handles (d-handle, t-handle, e-handle)
Operator handles with lever switch, push-button and two-hand actuation functions.
Spring balancers, cable balancers, friction drives, electric swivel drives
Accessories for weight compensation and tool guidance at assembly workstations.
Systems and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Handling solutions for industrial assembly processes (hand-held, hand-guided, partially automated)Assembly | – | – | – | – | – |
| Screwdriver assembly / screw fastening with torque reaction support (torques up to 2,000 Nm)Assembly | – | – | 200 kg payload | – | – |
| Assembly of engines, gearboxes, axles and batteries (system solutions: axle assembly, batteryAssembly | – | – | – | – | – |
| Position monitoring / position-monitored screwdrivingAssembly | – | – | – | – | – |
| Reference testing / documented torque monitoring (reference measuring adapter)Testing | – | – | – | – | – |
| Service: UVV and DGUV inspectionTesting | – | – | – | – | – |
| Service: preventive maintenance, repair, spare parts and component management, relocation,Engineering | – | – | – | – | – |
13 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Screwdriver handling handy-arm (elevated, hand-guided) | JÄGER Handling handy-arm 500 | – | Radius 500–3,000 mm, Z-axis stroke 500–800 mm, 50 kg, 250 Nm horizontal / 160 Nm vertical | – | – |
| Screwdriver handling handy-arm (elevated, hand-guided) | JÄGER Handling handy-arm 750 | – | Radius 500–4,000 mm, Z-axis stroke 500–800 mm, 75 kg, 500 Nm horizontal / 300 Nm vertical | – | – |
| Screwdriver handling handy-arm (elevated, hand-guided) | JÄGER Handling handy-arm 1000 | – | Radius 500–4,500 mm, Z-axis stroke 500–800 mm, 200 kg, 1,000 Nm horizontal / 500 Nm vertical | – | – |
| Tool guidance stand handy-flex (screwdriver handling) | JÄGER Handling handy-flex 100 | – | Vertical stroke 500 mm, horizontal stroke 300 mm, payload 55 N, Mz 35 Nm / Mx 25 Nm / My 25 Nm | – | – |
| Tool guidance stand handy-flex | JÄGER Handling handy-flex 200 | – | Vertical stroke 500 mm, horizontal stroke 300–500 mm, payload 96 N, Mz 60 Nm / Mx 35 Nm / My 35 Nm | – | – |
| Tool guidance stand handy-flex (double-column version) | JÄGER Handling handy-flex 200d | – | Vertical stroke 450 mm, horizontal stroke 300–500 mm, payload 86 N, Mz 60 Nm / Mx 35 Nm / My 35 Nm | – | – |
| Tool guidance stand handy-flex (compact version) | JÄGER Handling handy-flex 200c | – | Vertical stroke 550 mm, horizontal stroke 300–500 mm, payload 102 N, Mz 60 Nm / Mx 35 Nm / My 35 Nm | – | – |
| Screwdriver handling handy-flex | JÄGER Handling handy-flex 300 | – | Vertical stroke 500–600 mm, horizontal stroke 400–600 mm, payload 17.0 kg, 90 Nm horizontal / 160 Nm | – | – |
| Screwdriver handling handy-flex | JÄGER Handling handy-flex 400 | – | Vertical stroke 450–600 mm, horizontal stroke 450–900 mm, payload 86.0 kg, 250 Nm horizontal / 500 | – | – |
| Handling system handy-lever (elevated, parallelogram arm with pneumatic | JÄGER Handling handy-lever Standard | – | Working range 2,700–3,500 mm, load capacity 60–100 kg, 1,000 Nm horizontal / 1,000 Nm vertical | – | – |
| Handling system handy-lever (underfloor configuration) | JÄGER Handling handy-lever Underfloor | – | Working range 2,700–3,500 mm, load capacity 60–100 kg, 1,000 Nm horizontal / 1,000 Nm vertical | – | – |
| Product portfolio: carbo-arm, handy-lift, handy-smove, roller-unit, adaptation systems, | JÄGER Handling | – | – | – | – |
| Reference measuring adapter incl. accessories (connection kits for ErgoSpin ESA… handheld | JÄGER Handling RA50 / RA150 / RA400 | – | – | – | – |
Additional services
Reference customers
Company history
For over 30 years, implementation of handling systems for industrial assembly processes – from hand-held and hand-guided to partially automated solutions
- 2017
Discontinuation of various auxiliary handle and switch generations; successor series d-handle, t-handle and e-handle introduced